Tony Johnson
North Carolina 28227
************@*****.***
Objective
Seeking a challenging career in a leading company, that matches my
field, where my abilities and skills can be developed and knowledge can be
applied . QA/QC that brings high standards in quality and capabilities
based on knowledge, experience and good communication skills and the
ability to interface with clients and contractor personal
Certified Welding Inspector
with the ability to work independently or in a team environment and to
continuously bring experience, essential skills and posses excellent
interpersonal and managerial skills to improve the quality processes,
procedures, and guidelines while ensuring compliance and conformance with
applicable codes, legislation, specifications, standards and customer
requirements, alongside reviewing and interpreting non conformances,
dispositions and corrective actions and process improvements .Detail
oriented, organized, professional attitude and work with in precise
limits and standards of accuracy
Qualifications and skills
Twenty two years in the maintenance,fabrication, construction,
gas, oil, energy, nuclear and non nuclear industry as a quality control
manager, welding inspector, pipe/fitter, boilermaker,tube welder,orbital
welder, automated welder and proficient with the set up and operation of
various welding processes include and not limited to the following
GTAW,SMAW,FCAW,GMAW,Pulsed, OFW,SAW . Materials welded include and not
limited to inconel, 9 % chrome, carbon steel, hastelloy,various grades,
austenitic SS, ferritic SS, aluminum, nia bronze, copper nickel, duplex
stainless, super duplex stainless .Certified Wedding inspector (AWS C.W.I
certificate number # 12041411, Level 2 ASNT certificate number # 214038)
MT,PT,VT, experience in Nuclear energy, coal power generating stations,
geothermal heating systems, petroleum refineries, chemical, pharmaceutical, textile, paper plants, semiconductor and ASME boiler and pressure
vessels, Knowledge of API 1104, API 570, API 510, ASME B31,1, ASME B31,3, ASME Section 1X Boiler & pressure vessel,Section 1,AWS D1.1 Weld
mapping and hydro test package perpetration / interpretation of P&IDs /
isometric drawings /ASME quality inspection role / hand sketching pipe
routes/ familiar with codes and standards / comprehensive safety
training / proven leadership skills /Working knowledge of nondestructive
examination methods /Sound knowledge of Automated welding with GOLD TRACK
2, GOLD TRACK 5, GOLD TRACK 6, AMI MACHINES, VIDEO AUTOMATED
MACHINES / AMI Machines/Orbital welding /Machining pipe experience / GTAW,
SMAW, FCAW, GMAW, Very Computer literate, Welder, Pipe fitter -
journeyman status 10 plus years General foreman / Quality welding
supervisor / foreman /QC /QA status 12 plus years Proficient with Excel
and Microsoft word,OSHA 10 Safety trained / TWIC Holder / Passport
Holder
Relevant Experience
System One Inspections,(client PPL Montour power plant, Project
-Steam chest replacement - September--2013--October 2013
Position Held,QA/QC
Tested welders to ASME section 1X, developed weld maps, travelers
and R&Rs,completed hand sketches for new piping routes, inspected welds
performed on new steam chest and main steam piping . project was performed
and inspected under B31.1 . Power piping,
completed meetings with the Authorized inspector on the document
package, completed R1 and R4 attachment, Performed inspections on main
steam welds, 3.250 wall and 3.588 wall pipe, completed drawings for
as build piping on main steam and inspection on all main steam pressure
tap lines, valves, CONDNV lines, steam leak off systems 1,2, and 3.
Coordinated all NDE
on the project, coordinated with project manager on all stages of the
project, conducted last inspections on the project prior to complete
document sign off with (AI) and repair tag installation and hand over of
documents to contractor and client .
BJ Inspections,( Client Dominion Transmission Inc ),
Project -361s pipe line replacement july 2013-- August 2013
Position Held, QA/QC
Inspections on all stages of fabrication in fab shop, drew up
isometric drawings for all as build piping and well lines . Completed
drawings on the up grade of gas piping systems on line 361s east, Visual
inspection on welds, material and coordinated daily with site engineer in
respect to pipe grade
placement in classes 1/2/3 of gas line station procedures .Completed
daily weld logs, drawings on 24inch 1.215 wall to 1inch pipe .358 wall
grade x70, x65 and weld data package in accordance with API 1104
Coordinated with contractor and client on quality and production welds,
perpetration of weld maps, data and completed project with 99.9 %
acceptances rate on NDE, up held quality to a standard beyond client
expectations .
Babcock Power Inc, (client NRG Chalk point generating station)
February 2013 -- April 2013
Position Held, QA,QC
Witness to welder qualification testing and procedure qualification
tests,Tested welders for specific procedures completed numbering system on
tube assemblies, IR panels, water wall
panels, Reheat assemblies, steam cooled spacer bifurcate tubes girdle
inspection on cut lines, fit up inspection. tubes,Completed NDE documents
for nondestructive examination,Marked out weld repairs daily for welders,completed daily weld count for welders and coordinated with superintendent
on placement of welders .daily turn overs to night shift QC, verified
all cut lines on tube assemblies and water wall tubes
Badcock Power Inc, (client plant scherer power plant)
December 2012 -- February 2013
Position Held, QA/QC
Tested welders as per welding procedure, completed qualification test
documents, inspection on installation of high pressure steam lines,
witness to all 100% X-ray welds performed
in accordance with B31-1,B31.3 codes with GTAW and SMAW processes
and verified fabrication was done correctly according to isometric
drawings. Conducted pre and post hydro
walk downs. Inspection on main steam pipping valve replacement
.Completed packages for pre start up and turn over of pipping systems .
Maccon industries, ( client BP Refinery ) November 2011--
December 2012
Position Held, QA/QC
Supervised welding and inspections on welds made with GTAW/SMAW/GMAW/FCAW
i accordance with B31.1,B31.3 codes, checked components,valves and
piping systems in accordance with written documents and P&IDs .Completed
visual inspections on welds, coordinated with NDE personal .
Arc Energy, ( client FP&L ) March 2011 -- August 2011,
Position Held,SITE / QA Manager
Witnessed, observed and recorded events on the project as they
occurred to ensure specified procedures were in compliance with written
procedures,
worked directly with the client engineer and project manage and
coordinated with the client on quality .Assumed the lead role on the
preparation of weld maps and pressure testing packages . Coordinated with
subcontractors on testing of welds and piping systems, Reviewed and
audited construction and subcontractor's quality for compliance to the
overall site quality . inspected
welds in accordance with section IX, Coordinated with superintendent on
placement of welders, coordinated with the home office on hiring of of QC
personal for this project
PCI Energy Services, ( client Davis Bessie nuclear station )
January 2011 -- March 2011
Inspection on alloy 500 overlays on pressure dome nozzles,inspection on
N2 nozzle on main reactor, coordinated with NDE personal on ultrasonic
testing in accordance with specified procedures. Verified and signed off
documented welds and completion of all packages associated with individual
job tickets .Over seen installation of piping systems, valves in strict
accordance to drawings . Observed and witnessed start up .
Joint field services, (client DC Cook nuclear station )
October 2010 -- December 2010
Position Held, QC And Instructor
Trained welders on Automatic machines, completed weld program
specifications in accordance with client welding processes and metal
structures,
inspection on welds, compliance with procedures and standards and
inspection of materials. Analyzed inspection results to recommend
corrective actions, monitored production operations to improve quality,
inspection on main feed water piping replacement.inspection on steel
hangers, piping, inspection to welder quals, fabrication, installation and
repairs per AMSE, section IX, report reviewing and data input,Witness to
WPS and WQR as per required codes / standards, Material certificate
verification, arrange and coordinate NDT activities Inspection of piping
spools and structural modules Punch list preparation during line walk down
for piping spools. Inspection on control valves, pressure valves and they
rotation with respect to isometric and P&IDs . Line walk downs and
mechanical clearance of piping and their components and had over to
commissioning department
Aggressive Energy, (client Sioux power plant ) August 2010 --
October 2010
Position held, QA Manager
Conducted bend test and certify welders in accordance with AWS DI.I and
API 650 .Inspections and monitor production processes. inspection on a
phases of fitting and welding process with new work and facility repairs.
Attended and witness hold point inspections where needed . Provided support
on new construction with supervision to resolve deficiencies and non
conformances inspection on heat exchangers, fluid process piping, NACE
inspections, slurry tanks, completed data reports, weld reports. Review
of supervisors daily weld reports. Check documentation related to works as
follows, drawing, welding procedure, welder qualification and project
specification inspections welds on 24 inch pipe, supports and hangers
inspections on 8 inch heavy wall pipe control of weld electrode Review
of consumable test certificates,material test certificates Monitored weld
joint preparation Evaluation of NDE results ( PT, MT, RT, UT )Monitored
PWHT
Preparation of as-build drawings, weld maps for shop and field welds
Writing ITPs and daily inspection reports, in charge of material
traceability,completed all documentation for final (AI) sign off on
project work
References
Available upon request