Engineer Management
Resume:
R. VINOTHKUMAR
Padiyanallur Redhills, Chennai -52
Email : ***********@*****.***
Mobile no :0091-989-***-****
To pursue a career in a “Supply Chain Management” (APA-PPM) “in an esteemed Organization that
would enrich my skills and in the process becomes an asset for the company.
Experience Summary
Worked as a “New Product Engineer” for Nokia’s mobile Phones in Foxconn India Private Limited,
Sriperumbudur. I am a B.E. (ECE) graduate, having around 1year experience as Material Engineer (New
Product Development) in CHINA – Shenzhen Longhua plant.
Worked as a “Product Engineer” in Samsung Electronics India Private Limited, Chennai. Having 1 year 2
months experience in New Models Material Management preparation for Global Consumer Models.
Working as a “Senior Engineer – PPM & BOM “in Ford India Private Limited, Chennai. Having 5 years 7
months experience in Program and Pre Production Management.
Professional Experience:
Parts ordering / New Plant Parts Operations/ Vendor management.
Coordinate with service Manager / operations for customer issues related to spare & New parts.
Support Plant team for the accurate and timely scheduling of engineering changes with a constant focus
on the timeliness of BOM updates to minimize obsolescence.
Liaise with release, validation and solve analysts to schedule engineering changes (ECN and S4P) in
order to make sure high quality of the event.
New Parts identification for Pre- launch readiness and launch support through GPDS guidelines.
Material master preparation & change as per Production process in MM and Planning in PP module in
SAP r/3.
Planning for Launch and Mass production as per product sales and readiness schedule.
Common Material Management – BOM management for Global models
To conduct trials and launch new model according to schedule, by coordination with suppliers and
Other CFT teams I plant and other region’s staff in Asia Pacific & Africa
Supplier coordination to achieve MRD and 100% BOM accuracy.
Maintain Outstanding BOM Integrity and Supplier Release Records
Resolves plant BOM queries and issues with Supplier Release data.
Process Engineer change notices in manufacturing operation to provide part level change information
and incorporation timing to the assembly and manufacturing plants.
Educational Qualification:
M.B.A (Supply chain logistics & Material Management ) May 2012
Percentage 79%
National Institute of Business Management
College
B.E (Electronics & Communication Engineering) May 2006
Percentage 80%
Anna University Guindy.
College
Skill Set:
Having good working knowledge in SAP- ERP System.
Having good knowledge in “Lean & Learning activities Principles”.
Engineering change implementation and co-ordination with CFT team.
Determine Plant demand based on the backlog and forecast of the customer
Good ability to deal with customer, vendor and sales and Marketing team.
On time Delivery Material Review and accuracy Management.
New Parts /Model Material master preparation & change as per Production Process in MM Module in
SAP R/3.
Engineering Change Management control for Design, Process, Quality, Value Engineering related
changes.
New Product Cost Calculation, analysis & Cost down Monitoring in SAP R/3 on the basis of actual cost
down.
PRODUCTION CONTROL/SUPPLY CHAIN EXPERINCE DETAILS
Material & Production Planning
• Ensure there is no production stop due to Materials shortage
• Lead Time Analysis
• Build Plan analysis
• ECN management & control
• Analyze commercial impact of BOM set-up
• Monitor & maintain lean flow in SCM
• Maintain 100% accurate BPM
Parts ordering
• New Model spares ordering plan with marketing
• Replacement ordering with MOQ and Consumption of spare parts in coordination with the workshop
and outdoor manager.
• Ensure ordering cycle for optimum conditions
• Ensure parts obsolescence is minimum and as per budgeted provisions.
Parts Operations
• Ensure that the KD and Local Parts Receive and Issue procedure is followed by the shop floor team
• Do random check with invoice and Physical
• Do random check on updation of the system
• Do random check on the Bin location
• Do random check on the stock count and accuracy
• Ensure full parts consumption before end of life
Vendor Management
• Ensure that new orders are identified based on the new products/ Technology / cost effective / Speed of
delivery etc.
SAP-R/3- MM Module Skill
• Having good working knowledge in SAP for creating Material Master, Vendor Master, Purchase
Request & Purchase order.
Having good working knowledge in SAP for maintaining source list, quota arrangement and info record
•
for a material.
Implementation of Global BOM concept in Foxconn China.
•
Planning, Engineering & Material BOM preparation for Manufacturing Process according to design
•
specification.
Experience Details 1:
: Ford India Private Limited, Chennai
Project
Projects handled : Ford Figo, Eco sport, Fiesta Classic & Endeavour
: May 2008 to as on date
Duration
: PPM – Senior Engineer
Role
Responsibilities:
Engineering Change Management, Bill of Material management, Life Cycle management for
•
Engineering change notice and Engineering change request.
Planning launch activities for MP&L, designing the work plan for supply chain, material
•
handling, packaging engineering, customs and logistics and tracking the same.
Inventory control of new parts, releasing schedules to supplier & follow-up to meet the
•
committed prototype builds and launch activities for all power vehicle builds.
Managing the engineering change activities from the design release to the implementation
•
after completing necessary builds and trials without any premium freights and obsolescence
Handling overall activities, implementing effective techniques to bring efficiency in pre-
•
Production management, minimize the implementation lead time to improve quality of the
Product and to attain maximum cost savings.
•
Taking adequate measures to avoid production stoppage from unforeseen external factors by
•
identifying alternate engineering solutions. Maintains a balanced inventory consistent with the
requirements of the service department, commercial & wholesale accounts.
Assists in establishing pricing parameters in each customer category that generate sufficient
•
gross profit to produce a satisfactory profit while maintaining customer loyalty.
Maintains a balanced inventory consistent with the requirements of the service department,
•
commercial and wholesale accounts.
Assists in establishing pricing parameters in each customer category that generate sufficient
•
gross profit to produce a satisfactory profit while maintaining customer loyalty.
Establishes individual parts inventory levels and balances them for maximum turnover.
•
Monitors and adjusts inventory to minimize obsolescence.
•
Follow-up with the buyer to get materials for production at right time.
•
Co-ordinate with manufacturing engineering / Design team, business unit management & buyer
•
for customer BOM scrubbing.
Ensure the implementation and respect of spare part processes within company, its network.
•
Support the implementation of the 3PL solution ( Third Party logistics supplier ) for the
warehouse
Ensure a satisfactory level of stock in the warehouse and a good service rate for the dealers
•
Ensure the spare parts availability in the network; define a spare part referential for the dealers.
•
Ensure the support of the dealer for spare parts ordering, follow-up dealer orders.
•
Ensure the on time procurement of the spare parts for both import and local sourcing liaise with
•
local suppliers and abroad.
Provide the relevant information for the local spare parts sourcing in suppliers and plant issue.
•
Experience Details 2:
: Samsung Electronics India Private Limited, Noida
Project
Projects handled : LCD TV’s and Mobiles
: Feb 2007 to May 2008
Duration
: Product Engineer – Launch for New Models.
Role
Responsibilities:
Engineering Change Management.
•
Inventory control & Project planning
•
Localization of spares to reduce the inventory cost
•
Follow ups of material with vendors & purchase department.
•
Overall management and coordination with all branches
•
Parts inventory (Parts Planning and Ordering)
•
Warehouse administration and Prepare Estimation
•
Inform the customer in advance if the scheduled time is not likely to be met
•
Co-ordinate with vendor for any quality issues on spare parts so that it can be rectified
•
Daily KPI- Spares TAT/ Fill Rate / Orders / Back Orders/ Consumption report / Stock reports
•
Coordination with all the interfaces for timely information so as to ensure zero line stoppage
•
and minimum obsolescence in case of change
Physical validation of production BOM and regular updates
•
Stream lining systems and procedures for effective Inventory Control and ensuring ready
•
availability of material to meet production targets
Ensuring optimum inventory levels to achieve maximum cost savings with minimum holdings
•
of stock; maintaining storage areas and arranging infrastructure to ensure smooth flow of
operations
Production Planning –Create the production schedule & clearly communicating to other
•
functional groups & Managing WIP inventories.
Follow up with buyer to get materials for production at right time.
•
Coordinate with manufacturing Engineering /Design team, Business team management & buyer
•
for customer BOM scrubbing.
Key user in NPI team in implementing new product in production.
•
Creating Bill of Material in SAP (More than 1000 line items)
•
Responsible for implementation of Engineering changes for customer.
•
Monitor and Maintain lean flow in Supply chain Management
•
Trial Parts Ordering for various builds a both local and Import parts
•
Achieving the Material on Time for all Trials as per the master schedule.
•
Maintaining and achieving 100% design change ratio for all trials both in engineering and
•
Production trials
Ordering of parts, follow up for quotes with supplier, achieving all parts by MRD as per
•
development schedule.
Experience Details 3:
: Foxconn International Holdings -China
Project
Projects handled : Manufacture of Nokia, Sony Ericson mobile phones
: May 2006 to Jan 2007
Duration
: Material Engineer.
Role
Responsibilities
Planning material requirement for NPI related products
•
Ensure on-time delivery of materials from BOM releasing
•
GET engineering change details for the materials
•
Monitoring the shipping schedule and status of all material
•
Provide incoming shipment information to warehouse
•
Issue the purchase order to vendor on time
•
Ensure the inbound logistics is smooth and efficient
•
Track the ECN changes to pull the new materials
•
Coordination with the team in scheduling the order based on the incoming material and existing
•
material
Engineering change management and design change adoption in production line
•
Implement the engineering changes in production line coordination with the other cross
•
functional team.
KEY PROJECTS HANDLED
Project : Penny (N1100), Maxine (N3100), Tong Bao (N2600)
Customer : Nokia
Place of Work : Shenzhen China
Project Description : Manufacturing of GSM mobile phones for NOKIA OEM Division
Responsibilities : To Ensure the BOM accuracy and validation for all new projects.
Personal Details:-
Name : VinothKumar. R
Father's name : Ranganathan. C
Date of Birth : 23rd Jan 1984
Gender : Male
Permanent Address : 1/196A Eswaran Koil st Padiyanallur Redhills Chennai 52
Languages Know : English, Tamil
Mobile no : 0091-989-***-****
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