Quality Sales

M.Prakash

Ph:096******** (

***************@*****.**.**

Objective

Seeking an opportunity to work with an organization with focused and hard

working approach. Having proficiency in production management I need to

evince my talent and knowledge in an esteemed organization.

Skills Summary

. Result oriented, proactive and hard working professional with 10 years

of achievement driven experience in end to end production management in

the powder coating industry and a Degree in Chemistry. Post graduate in

Textile process.

. Hands on experience in production planning, quality management and

manpower supervision in the manufacturing environment.

. Understanding of all aspects governing operational and production

activities and up to date knowledge of latest technological

advancements.

. Ability to use sound judgment & decision-making skills and effectively

perform in a self-directed environment.

. Strong team builder with proven ability to motivate team members

towards achieving production targets..

. Developing new products as per customer's requirement and co-ordination

with the Purchase Department for procuring all the raw materials.

Professional Experience

South Field Powders Ltd. Bangalore - Collaboration with Becker powder

coating ltd. U.K.

(AN ISO 9001:2000 COMPANY)

Technical officer - August - 2001 to July- 2008.

Production Manager in Technical-October-2009- to-Still date(with 11+ yrs of

experience)

Plant Operations

. Setting up and managing entire plant operations with a view to achieve

business objectives and ensuring bottom line profitability with

effective utilization of resources.

. Formulating short term / long term budgets & developing business plans

for the achievement of these goals.

Production Planning & Control

. Ensuring effective execution of month plan on time and reconciling the

capacity against plans for every stream for feasibility to

manufacture, also incorporating changes of schedules as per

requirement of customers.

. Managing inventory and production planning to ensure effective on-time

delivery and minimal stock levels in warehouse.

. Planning day-to-day strategies, production schedules along with

resource allocation and machine loading for manufacturing operations.

. Study the capacity of individual product stream and identify

opportunity in enhancement of capacity to close the gap in demand and

capacity for better capability in service.

. Ensure current official sales forecasts are used for production

planning; establish a close working relationship with the Sales

department..

. Minimizing performance bottlenecks for high productivity with

maximization of men, material & machine. Taking initiatives for the

improvement in cycle time and de-bottlenecking for capacity

enhancement.

. Standardizing new products and creating a facility to process the

batches. Managing the implementation of new product introduction and

maintaining service of the same as per demand.

. Releasing the Standard Operating Procedures (SOP's) and Operation

Controlled Procedures (OCP's) to maintain a systematic operation in

department and reviewing these periodically.

New Product Development

. Co-ordinating with Technical people and standardisation of different

process to stream line the new products to meet customer requirements.

. Conducting successful review of the new product performance and giving

feedback to management.

Quality & Process Enhancement

. Taking stringent quality measures including preparation of necessary

documents to ensure compliance with ISO 9001:2008 & customer

requirements.

. Identifying root cause of non-conforming products and initiate

immediate action plans to prevent further processing of non-confirming

products.

. Planning and conducting process analysis in quality department to

control the rejection through various methods.

. Periodic evaluation of vendor performance in terms of quality,

delivery and service and seeking corrective measures in improving the

quality of raw materials.

Cost reduction

. Undertaking cost reduction measures in the plant by identifying areas

and improving.

. Performing batch costing analysis and taking appropriate measures to

reduce the cost of a batch.

. Ensure monthly stock take and reporting is carried out in a timely and

accurate manner.

. Analyzing variances and initiating actions to reduce variance in FG,

Raw and packing material stocks .

. Exploring new vendor for alternate supply of consumable at lower

prices

. Sustained reduction in loss percentage in production by consumed the

fine dust in the same batches.

Key Deliverables

. Handled a team of 1 Technical Executive (R &D), 3 production supervisor &

Approx 35 Operators with the Plant capacity of 960MT per annum.

. Handling & Provide functional expertise to the quality control department

and new product development and also to production overall operation,

process..

. Responsible for the performance of deliverables and ensuring compliance

to the service, Cost, Quality, Delivery.

. Maintaining Production plant to ensure minimum 95% operating efficiency

at a determined Ton/day.

. Analyze deviation and non-conformance in quality of product, plan and

implement robust corrective and preventive actions effectively on time.

. Reviewing and assessing of individual performance based on set

Performance indicators and feed back. Working on succession planning of

the workforce, rendering technical guidance to the staff, shift

management activities, appraising the member's performance & providing

feedback.

International powder coating. Kuwait - Quality Controler

August - 2008 to August - 2009 .

* Handled the production plant efficiently & having trouble shooting

skills.

* Production planning according to the customer's requirement on

weekly or monthly basis co-ordinating

with sales department.

* Scheduling for shifts on a weekly basis

* Matching the shades with standard panel and to give the appropriate

corrections to the scale up batch.

* Online quality testing of all products during manufacturing.

* Attending all the customer complaints and rectified technical

problem.

* Maintain the quality records, control samples and panels for

future reference.

* Developing new products as per customer's requirement.

* Co-ordinating with purchase department for procuring all raw

materials.

Knowledge in new development:-

* Developed various special finishes & colors such as Antique, Metallic,

Hammer Tone Finishes, and Multi colors etc.

* Developed Super Durable Polyester Powder coatings and Pure Polyester

Matt finish.

* Developed TGIC-Free durable polyester powder coatings.

* Developed in different chemistry like hybrid, pure epoxy, pure

polyester, poly urethane in the different finishes.

* Developed many formulations using various cross linkers such as Primid

XL 552, TGIC.

MACHINES & LAB INSTRUMENTS HANDLING RELATED TO POWDER COATING INDUSTRIES:

* APV TWIN SCREW EXTRUDER MP- 40

* VMT TWIN LAB EXTRUDER

* PLK-46, BUSS EXTRUDER

* TWIN SCRE EXTRUDER YANTAI CHINA MP-50, 40,20

* SALT SPARAY ANALYSER (SHEEN )

* GRINDING MACHINE REICO, YANTAI CHINA (ACM-10,15,05,02)

* SPECTRO PHOTO METER FOR COLOUR MATCHING(SHEEN )

* SPECTROPHOTO METER CM-3600d (KONICA MINOLTA)

* IMPACT TESTER (SHEEN )

* CUPING TESTER (SHEEN )

* ALPINE SIEVE PARTICLE SIZE ANALYSER

* MALVERN PARTICLE SIZE 2000E

* RATCHMILL FOR GRINDING (SHEEN)

* GLOSS METER (SHEEN )

* CROSSHATCH TESTER (SHEEN )

* GEL TIME TESTER (SHEEN )

* DRY FILM THICKNESS (SHEEN )

Education & Professional Development

Post Gradation in DTP

A V V M Sri Pushpam College, Bharthidasan University

Gradation in Chemistry

POPE'S College, Manonmaniam University.

PERSONAL INFORMATION

Father's Name : M.Mani

Date of Birth : 04-05-1976

Martial Status : Married

Languages Known : English, Hindi, Kanada, Tamil,

I here by declare that the above information given by me is true to the

best of my knowledge.

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