Brett Stevenson 810-***-****
**** ***** *********** **** ***************@*****.***
Mequon, Wisconsin 53092
OPERATIONS EXECUTIVE PROFILE
Global Executive with a career demonstrating leadership, expertise and
distinguished performance in turnarounds and management of domestic and
global operations in industries including Automotive, CPG, Aero / Defense
and Oil & Gas. A catalyst for change, combining tactical execution of
strategic initiatives with strong leadership of cross-functional teams and
processes to improve overall customer satisfaction, productivity, quality,
business and financial performance. Core Competencies:
Multi-Site Management (Domestic & Global)
P&L Management
Strategic Planning & Execution
Quality Systems TS16949 & ISO14001
Lean Six Sigma
Supply Chain Management
Business Development
Product Development & Launch
Coaching/Mentoring
JV's, Mergers & Acquisitions
Operating & Capital Budget Management
Sales & Marketing
PROFESSIONAL EXPERIENCE
Mid Valley Industries, LLC July 2013 to Nov. 2013
Kaukuana, WI.
Energy, Oil & Gas & Metals/Mining, Aerospace Industries
Vice President of Operations
Responsible for P&L and all Operational functions; Sales, Manufacturing,
Engineering, Supply Chain and Quality Assurance. MVI is a full service
contract CNC machining, stamping and fabrication company serving
customers including GE Oil & Gas, Siemens Energy, Florida Power & Light,
SPX, Joy Global, Cameron, Rexnord and Halliburton.
. Implemented Standard Cost and Processes into ERP system.
. Decreased Cost of Poor Quality from 7.2% to 2.1% of Sales.
. Increased inventory turns from 6x to 10.5x and increased tooling
inventory turns to 52x.
. Implemented Kanban
. Installed operational metrics and KPI's.
. Improved OTD to 87% from 61%.
. Identified and implemented best practice manufacturing processes.
Charter Manufacturing Inc - Charter Automotive Jan 2012 to June 2013
Milwaukee, WI.
Tier I Automotive & Aerospace Supplier
Global Manufacturing & Engineering Manager Nov 2012 to June 2013
Global Manufacturing Manager Jan 2012 to Oct 2012
Promoted to new role after 9 months that included all Product,
Manufacturing, Quality, R&D, and Tooling Engineering for all facilities
in addition to overall P&L, management & direction of manufacturing
locations to deliver the right product, at the right time and at the
lowest cost possible. Managed continuous improvement projects for
manufacturing, created and implemented standard manufacturing best
practices. 8 Direct reports, +300 Indirect reports. Charter is a Tier I
supplier to the automotive & aerospace industries of stampings,
assemblies and cold forgings.
. Implemented new equipment and process evaluation processes. Increased
OEE from 51% to 72%.
. Decreased scrap from 4.3% to 1.8% YTD.
. Implemented Tooling Engineering guidelines and Best Practices. Reduced
variable tooling cost by 28% YTD.
. Increased inventory turns from 3.2x to 6.8x and increased tooling
inventory turns to 30x.
. Reconstituted Continuous Improvement teams for all facilities.
. Managing the construction, relocation, equipment installation and
launch of facilities in the UK and China.
. Achieved certification of all facilities for TS16949 and ISO14001.
. Improved OTD to 99.6% from 81%.
CMI Prototype Specialist, LLC Mar 2009 to Dec 2011
Wixon, MI.
Prototype and low volume, high mix manufacturer of extensively engineered,
precision machined non-ferrous and ferrous castings and industrial
patterns, dies, molds and tooling for the aerospace, defense, off-road
diesel, automotive and medical industries
President
Responsible for all sales, operations, engineering and supply chain
management. Grew sales revenue from $250k to over $3.5M.
KS Group, LLC Dec 2001 to Oct 2008
Grand Blanc, MI.
PE group specializing in acquisitions, joint ventures and startups in the
Tier I automotive, portable sanitation, recreational watercraft,
metals/mining and consumer goods industries (CPG). Portfolio companies are
Ameriform, KL Industries, Five Peaks Technologies, Minsor Systems, Minsor
Powertrain Systems, Earthtronics, Windtronics, and Minsor de Mexico.
Chief Operating Officer
Responsible for P&L and overall management and direction of KS's eight
divisions and all sites in the USA, Canada, Germany, and China.
Responsible for all functional areas including Product Development,
Sales, Marketing, Manufacturing, Engineering, Accounting, Human
Resources, Quality, Supply Chain, and IT. Key accomplishments include:
. Established a Lean Six Sigma system across all divisions incorporating
Kanban, Kaizen, TPM, JIT, Value Stream Mapping, SPC, and Jidoka.
. Launched multiple new products across several industries, annually.
. Implemented ISO 9001 & ISO 14001 for entire Group.
. Implemented MRP & CRM system for entire Group.
. Reduced annual material cost of sales from 53.81% to 47.13%.
. Added new Key Accounts (Disney, Lear, NASCAR, Bombardier, PGA,
Canadian Tire).
. Reduced annual temporary labor costs by $2,325,000.
. Reduced manufacturing expenses by 19.3%.
. Increased On Time Delivery from 53% to 99%.
. Reduced Finished Goods inventory value 84.3%.
. Decreased order lead-times by 80%.
Thyssen Krupp Automotive May 1995 to Dec 2001
Troy, MI.
Business Unit Manager & Engineering Manager - Powertrain Division
2000 to 2001
Krupp Hoesch Automotive of America
P&L responsibility of all automotive Tier I programs with annual sales in
excess of $45M. Negotiated commercial OE contracts. Reviewed and
approved project proposal funding requirements, staffing requirements,
and resource allocation for each phase of the project. Directed staff
activities to ensure the business met defined objectives & budgets.
Reviewed product design and processing for compliance with engineering
principles, company standards, and customer requirements and
specifications.
. Established a new Engineering Department in USA for Thyssen Krupp's
North American OE customers.
. Identified and developed new product opportunities within the NAFTA
automotive OE market.
. Directed engineering personnel in product development, engineering
standards, designs, and cost estimates.
Engineering Manager - Krupp Presta (Liechtenstein) 1999 to 2000
Managed engineers in product development, R&D, manufacturing assembly and
machining processes. Developed and managed department budget.
Interfaced with European OE customers. Ensured compliance with ISO/QS
9000 and VDA procedures and documentation. Coordinate European
Engineering activities with the Krupp Presta facilities in the USA and
Europe.
Program Manager / Sales Engineer / Project Engineer 1995 to 1999
Krupp Hoesch Automotive of America
Developed new products in concert with Automotive OE Engineering and
Purchasing Departments. Commercial negotiations, ROI target achievement,
project timing. Achieved annual revenue growth ranging from 20% to 120%.
Established proposals for new projects and changes to design, process,
and materials of existing projects. Negotiated commercial agreements
with Ford, Honda and Chrysler.
Beaver Precision Products May 1992 to May 1995
Project Engineer
EDUCATION
Certification in Lean Manufacturing, College of Engineering, Center for
Professional Development
University of Michigan
Executive Education Center, Ross School of Business, University of Michigan
MBA - Marketing, Eastern Michigan University
Bachelor of General Studies, Mechanical Engineering & Business
Administration, University of Michigan
PATENTS
No. 8,046,848 - "Self Cleansing Portable Urine Collection Device"
OTHER
Six Sigma Black Belt