Quality Assurance Management

DEVBRATA KUMAR

E Mail: ********.******@*****.***

Mobile: +91-920*******

Aspiring for mid level assignments in the field of Production Management / Quality Assurance / New Product

Development with an organization of repute.

Preferred Industry: Automobile / Manufacturing / Construction equipment

Preferred Location: Jamshedpur /Kolkata/kharagpur/ Pune / Delhi/Bengaluru/Chennai/Gurgaon

ABRIDGEMENT

• A dynamic professional with 02 years of experience in the field of:

Production Management Quality Assurance Design Engineering

Operations & Maintenance New Product Development Project Management

Manpower Management Feasibility Evaluation

• TML Drivelines Ltd (TATA MOTORS LTD.), Jamshedpur as a in plant trainee – Production .

• Currently associated with Earth movers consultancy at gamharia Jamshedpur.

• Comprehensive understanding and knowledge about Quality Standards (ISO14001 & TS 16949), Quality management

Systems (QMS) & with proficiency in implementing techniques like Kaizen, Process FMEA, APQP, TQM and TPM activities.

• Expertise in overseeing project activities from conceptualization to execution including progress monitoring and manpower

planning and ability to manage large size projects & tasks with changing priorities & tight deadlines.

• Skills in conceptualizing and effectuating process initiatives to enhance efficiency and productivity.

• Demonstrated abilities in working on production initiatives, thereby meeting the pre determined targets & achieving annual

costs savings.

• A dynamic change agent skilled in repositioning organizations to achieve operational excellence.

• Prolific knowledge and understanding in CNC PROGRAMMING and MACHINING.

• Prolific knowledge and understanding in HEAT TREATMENT & METALLURGY.

CORE COMPETENCIES

Production Management

• Preparing production schedules / plans and monitoring cost & time over runs to ensure execution of production process

within budget.

• Conceptualizing & screening production processes, conducting feasibility studies and determining the viability based on the

technical, financial & economic parameters.

• Managing timely dispatches (live Axle tube) and ensuring the achievement of targets w.r.t. efficiency, rejection, downtime,

resources deployment, etc.

• Preparing production schedule for axle assembly with respect to time of dispatch.

Quality Assurance & Control

• Defining quality targets, allocating resources for achieving targets and formulating work standards for quality force and

ensuring compliance to do away with non conforming practices.

• Preparing WCQ formet for both production line and assyline.

• Preparing PQS as per quality standard manual.

• Preparing shell layout & skill matrix based on the technical parameters.

New Product Development

• Established machining of tube which is being fitted in army vehicles.

• Established turning programe for ball head tubes.

CAREER CONTOUR

Since

JAN’12 with TATA MOTORS (TML Drivelines Ltd)., Jamshedpur as supervisor trainee – Production

Highlights:

• Modified Standard Operating Procedures & work instructions for operators so as to follow sequence of operations.

• Dexterously managed CNC programming & New Job Development.

• Skillfully monitored Tool Inserts and cutter Life using Run Chart Technique & ensured maintenance of tools & spare.

• Resourcefully identified & solved line quality issues by providing immediate feedback to concerned agencies in order to

improve Product First Shot Okay record.

• Deftly handled daily TPM of machine using CLITA Chart Technique.

• Conducted training & development sessions for Sub ordinates & Team on performance enhancement, communication skills

and ethical behavior.

• Effectively monitored rejection trend and executed downtime analysis.

• Successfully developed CNC Program for Army Truck Model like SA1212, SCAM715, 713LHD, 713RHD .

• Productively established new machining layout.

• Meticulously managed Production Ramp Up from 24/ shift to 30/ shift.

• Prolifically analyzed 3 major quality complaints and reduced it by approximately 95%.

• Proficiently executed 20% reduction in tool cost.

Key Projects Handled:

Oct’12 – Nov’12 Kaizen to Improve Productivity Team Member

Description:

• Competently improved production to achieve tact time through changes in Process, Ergonomics and Infrastructure.

• Conducted training for the operatives.

• Successfully increased productivity from 13/shift to 15/shift.

• Successfully modification & installation of new fixture for cavity milling in ball head m/c.

Dec’12 – Mar’13 Tool Cost Reduction Team Leader

Description:

• Remarkably consulted with tools personnel to change any cutting parameter and increased tool life.

• Reduced tool cost of whole line by 20%.

Achievements:

• Got PAT ON THE BACK Award by TATA MOTORS for Tool cost saving of about Rs.3 lakhs/year.

• Got V.G.GOPAL scholarship of Rs.9000 from the TATA STEEL .

• 100% attandance in all semester.

• Inter school champion in quality circle competition 2009 2010.

• District first in bharatiya sanskriti gyan pariksha .

SCHOLASTICS

2012 Diploma in Tool & Die Making from( R.D.TATA TECHNICAL EDUCATION CENTRE) N.T.T.F, Jamshedpur with 75%

aggr.

2007 10 from J.A.C Board with 60%.

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PROFESSIONAL ENHANCEMENTS

• Software Courses (AutoCAD 2006/2010, PRO E Wildfire 3) from R.D.TATA TECHNICAL EDUCATION CENTRE,

Jamshedpur in 2011.

• CATIA V5 R17 from cad professionals at sakchi centre

• CNC Language Course (Fanuc Controller ) from R.D.TATA TECHNICAL EDUCATION CENTRE, Jamshedpur in 2011.

PERSONAL DOSSIER

Date of Birth : 15 Oct 1990.

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Languages Known : English, Hindi & Bengali

Address : Mahatodih,Near rly pass. Halt, Chhota Govindpur, P.O.: Gadra, East

Singhbhum, Jamshedpur – 831004

Contact this candidate