SONALI DESALE
****, ***** ****** *****, *** ***01 Email:
*************@*****.**.**
Houston, Texas, 77096 Ph no: (832)
CARRIER FOCUS
A career with a progressive organization that will use my education,
skills, abilities and experience in an executive capacity, where I can
effectively contribute to operations in any capacity that best matches my
skills and experience.
SUMMARY
. An accomplished professional with over 5+ years of experience in the
field of Materials management/Manufacturing/Production Planning,
Logistics. Hands on Experience in SAP PP MM module with Forecasting,
Consumption Based Planning, Inventory management.
. Experience in Executing MRP, ERP Bill of Materials (BOM) and Master
Scheduling and Capacity Planning.
. Lean Manufacturing Experience with the knowledge of Six Sigma and
Continuous Improvement Tools and Techniques.
. Creative analytical problem solver with excellent team-building skills.
. Manpower management skills, Production planning & scheduling, order
processing.
EDUCATION
. Bachelor of Engineering E&TC : Advance Institute of Engineering &
Management - 2012 GPA 3.5
. Diploma E&TC : Institution of Electronics& Telecommunication- 2008
GPA 3.8
PROFESSIONAL EXPERIENCE
Material planner - Siemens Ltd, Nasik
Aug '11 to Sept'13
. Responsible for tracking and managing inventory levels through IMS
(Inventory management system).
. Responsible for order processing.
. Scheduled monthly supply for raw materials and spares in co-ordination
with operations department.
. Developed purchasing and sourcing strategies based on cost analysis with
target of minimum lead time.
. User of SAP for creating production orders, materials master, routings &
DI's.
. Generating shortfall report, consumption reports & inventory data in SAP.
. Planned & supported, for the procurement of bought out material as per
the customer spec sheet.
. Forecasted all material requirements utilizing Bills-of-Materials (BOM)
using moving average, exponential smoothing
. Minimized raw material cost by standardizing nonstandard materials,
optimizing specifications.
. Managed inventory level by maintaining planning accuracy & timely
reconciliations.
. Preparation, monitoring, and publishing KPI reports on monthly basis.
. Provided technical support for vendors, manufacturing, purchase & other
supporting depts.
. Familiar with ISO 9001: 2000 quality standards and auditing procedures.
Material & Production Planner - Larsen & Toubro Ltd, Ahmednagar
Apr '10 to Aug'11
. Developed Sales & Operation plans including updated sales plan, BOM,
inventory plan, production plan, customer lead time (backlog plan).
. Distributed work load to operators in order to achieve daily production
target.
. Planned day to day production activities to achieve smooth flow of
assembly line.
. Scheduled activities and planned resources in order to meet deadlines.
. Prepared management information reports to ensure progress in the
department.
. Led monthly production planning meetings involving business unit
managers, plant managers, and finance to establish a workable production
plan. Reviewed details with head of manufacturing
. Performed material reconciliation on production line
. Performed ABC classification to assist purchasing department to manage
high valued inventory more closely.
. Worked closely with sales and manufacturing for developing quarterly Min-
Max system for raw material inventory.
. Quality check and failure analysis to improve FTY (First time yield),
Sigma level of the product.
. Focused to lean manufacturing concepts.
. Implemented initiatives like "Quality circle" to get maximum KAIZENS from
line operators.
. Implemented POKAYOKE projects with the help of engineering team to reduce
rejection rework and improve productivity.
. Changed production line layout to achieve better productivity.
. Conversant with SAP PP\MM module.
III) Jr. Test Technician - Jabil Circuit India Pvt. Ltd
Sep '08 to Apr'10
. Assisted Team of Technician for set up and qualification of Test
Equipment for production.
. Monitored test process yield & downtime, identified the root cause and
derived corrective action.
. Studied & debugged the failures of Echo Star Satellite TV Receiver boards
(DTH), Satellite/Cable TV digital Set Top Boxes for reduction of
failures in production.
. Carried out calibration of various gauges/instruments & maintained
record.
. Programmed & qualified EEPROM IC's for NPI as per the ECO.
. Instructed & trained operators for new process.
. Performs preventive maintenance and calibrates test equipment. Weekly PM
as per
schedule & keeping records.
. Perform Buyoff of all type of testers as per Jabil quality policy.
. Monitor test process yield & downtime, identify the root cause and drive
CR.
ACHIEVEMENTS
. Cost saving & continuous improvements in process.
. FTY improvement from 64% to96 %.
. Productivity improvement from 82 to92%.
. Achieved 5 "s" certification for the shop in L&T.
. Winner of Shingizitsu kaizen.
. Team member of the organization committee towards Deming award.
. Standardization of Non standard products as per Siemens standard.
. Poka- yoke for avoiding label pasting defects.
. Implemented Kanban on the MNX 185-225, MNX 265-650 contactor production
line.
TECHNICAL SKILL
. Technical certification in P.L.C: Siemens-S7200
. SAP PP, MM Module :ECC 6.0,7.2.
. Operating System : Windows 9x/2000/XP/2007, MSoffice.
OTHER RELEVANT SKILL
. Manpower management skills.
. Material Planning.
. Production planning & scheduling.
. LEAN manufacturing, TPM, TPS.
. Aware of Time study by Manyard operating system technique (MOST).
. Aware of Quality management
. Inventory Management
. Aware of PM & SCM.
CERTIFICATION
APICS - CPIM (Certified in Production and Inventory Management) -
Pursuing