S RAMESH
Contact Tel 763**-*****
E mail: ***********@*****.***
***********@*****.**.**
SKYPE ID: indoramesh
POSI T IO NE D APPL I E D : S EN IOR L EVE L MANAGER -
O PERAT IO N
K N I T T I NG/QUAL I TY/TEC H N ICAL /MARKET I NG/MERC HAND IS
I NG/ SOURC I NG FABR ICS & TR I MS
STRENGT H : -
• 22 + Years Working Experience in
M anufactu ring,marketing,trading & Factory Audit with
t h rough knowledge of : -
• All kind of knit fabrics & garments.
( cotton,rayon,spandex,Polycotton,Polyester,PE,etc)
• Yarn Dyed Knit Fabrics, Various Accessories & Trims for
Garments .
• Specialized : - K nit to Finishing M achines Technical
K nowledge/Cost Control/ Minimise the Production Cost/ Production
P lanning Inventory Control/Quality Control & Assurance/Factory
Compliance for job orders /Supplier Evaluation/System & AQL
Systematic Garment Inspection,
4- point-system Fabric Inspection,Technical Advice,Sample Analysis,
Approvel & Recommendation, Sourcing & Development, Knowledge of
I SO 9000 System, Physical & Chemical Lab .Testing STD etc...
TPM & TQM System.
• H EAD : Over 15 years Management
• E xperience in Technical,Sourcing,Production,Quality & Factory
A udit & Marketing for local.
• Familiar M a rkets :- Europe,Asia & I ndonesia etc...
ACHE I VE M E N TS :-
• Provided Professional/Technical Advices & decision to prevent
forecast problems or solve quality issues & shorten the production
lead time.
• Train & Support subordinates & helped to strengthen factories
quality & performance.
• Inspection in all stages.(from yarn to finishing of fabric)
• Schedule from Raw meterials to Shipping of the goods.
PERSONAL DETA I LS :-
Father’s Name : S. Sivan Sankaranarayanan
Date of Birth : 17. 05. 1970
Technical Qualification : B.Tech Textile
A T A Textile
(Associateship of Textile Association,
M UMBAI.)
Educational Qualification : B.Sc, PHYSICS
L anguages K nown : Tamil, H indi, E nglish & B ahasa
I ndonesia.
Address for Communication : - 28 – A,Perumal West Car Street,
T irunelveli - Town. Tamil Nadu,
I NDIA. PH.NO – 91-763**-*****
Passport No. : Z 1984384
M y Spouse Name : R.PharvathaVarthini,B.Sc,
M y Daughter’s Name : Tejashvii, 1.2 Y r s Baby
ROLES A ND RESPONS IB I L I T I ES
T EC H N ICAL MANAGER i n Reputed Concern in Indonesia,Bandung
Since 2007 January to 2013 July.
Looking After entire technical matters of K nitting /Finishing of
-
k nit ted fabrics and machines & M arketing for Local & Export
and Able to run the plant with Profitable.
Reduce the Fabric P roduction cost from Raw Mate rials to
-
F inished Fab ric.
Sourcing the valuable suppliers & Customers.
-
Control the Fabric Gramasie ( GSM) and Shrinkage Variation.
-
Producing Consistent Quality of the Fabric as per customers specs.
-
Implemented the System i n all operations.
-
Evaluate the Suppliers.
-
Planning and Execution of the work and control P P IC .
-
Reduced t he Fabric wastage in all stages.
-
Working towards customer’s delight.
-
Improve the Production Efficiency and Machine Utilization.
-
Implementing Cost Saving activities in operations.
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FABR IC MANAGER i n M /s. M G Cotton 100 %
EOU,AVINASHI,INDIA Since 2005 AUG to 2006.
REPORTED to DIRECTOR.
Looked After complete operations f rom Yarn t o F inished
-
K nit Garments .
Th orough Follow up from Yarn, Knitting, Planning,
-
D yeing, F inishing, Cutting & S weing of the Ga rments t o
D elivery Section.
Refer Paper Pattern during cutting of garments.
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Follow 4 Point System AQL Std.
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Develop the Samples for Customer ‘s Approvel.
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Work out Knit Fabric & Garment Costing.
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Select the Yarn, Knit ting m/c dia and Gramasie as per Customers
-
Specs.
Control the Fabric Shrinkage and Gramasie Variation.
-
Sourcing the Yarn and Dyeing to F inishing Job Workers .
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Evaluate the Suppilers.
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Reduce the Fabric Waste where ever Possible.
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Co-ordinate with Planning and Production.
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Maintain Consistant Quality of the Fabric and Garments.
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Implemented the System.
-
Cost Saving Where ever Possible.
-
Meet the Delivery Schedule as per the Plan.
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K N I T T I NG I NC HARGE i n M /s. Cheslind Textiles LTD 100 % EOU,
H OSUR, I NDIA Since 2001 to 2005
REPORTED to VICE PRESIDENT
Looked After Whole Knitting Operations.
-
Source the Supplier for Job Work.
-
Train the Technical Team for Knitting.
-
Improve the Production Efficiency and M/c Utilization.
-
KNOWLEDGE AND RESPONS IB I L I T I ES - K N I T T I NG
MA I N T E NANCE
Erection of knitting machine.
o
(SJ, I L,R IB,STR I PER,LYCRA,JACQ,F LAT E TC..)
Able to Trouble Shooting the m/c Problems and Evaluate the
o
M achine Basic Settings.
Reduce the Machine Breakdown.
o
Minimize the Needle Consumption.
o
Maintain fabric Quality Consistency.
o
Improve the Machine Utilization.
o
Priodical & Preventive Maintanence.
o
Develope the design fabric as per Buyer Specs.
o
Q UAL I TY CONTROL
Control Fabric Shrinkage and GSM Variation.
o
Eliminate the Spirality Problem.
o
Reduce the Fabric Defects.
o
Follow up 100 % Grey Fabric Inspection.
o
Preplanning for dyeing and Co-ordinating with Dyeing Dept.
o
Implement 4 point system for Inspection. (if required)
o
PROD UCT ION
Production Planning Schedules and Control f rom Raw Materials to
o
F inished Goods .
Improve the Production Efficiency.
o
Reduce the Needle Breakages.
o
Reduce the Manufacturing Cost.
o
Minimize the Fabric Rejection.
o
System Implementation.
o
Checking the Suitability of the Raw Materials.
o
Meet the Delivery schedule.
o
Control Monthly Budget and Annual Budget as per Planning
o
schedules.
Prepared Monthly Stock & Inventory statement.
o
I I - GAR ME N TS
Able to select the Yarn, M/c Dia,Gramasie and Shrinkage
o
according to Customers Specifications.
Calculate the Fabric Consumption.
o
Knowledge in CAD Program and usage of Mini Marker according to
o
t he customers Pattern and minimize the fabric wastage.
Able to work out the Garment Cost.
o
Monitoring t he Production cost from Raw materials to Finished
o
Garments
Follow up sample fabric quality and structure approval as per the
o
specs.
Confirm the p rocessed fabric quality parameters before Cutting.
o
Size set approval before the Bulk production.
o
Daily monitoring delivery schedule and production plan.
o
Follow up Inprocess and Final inspection of the garment as per
o
B uyer’s STD.
Checking the Manufacturing Capability of the production under
o
t aking.
o
DYE I NG ( Fab ric&Yarn)
Production P lanning and Coordination & matching colours.
o
Meet the Delivery schedule.
o
Minimize the cost of production & i mprove the Efficiency.
o
F I N IS H I NG
Control GSM and Shrinkage.
o
Previous Assignments &
Achievements
I ) R EP U T E D CONCERN I N BAND UNG – I N DONES IA –
S ince 2007Jan to 2013 July.
Zero Percent GSM and SHRINKAGE Variation.
1.
Zero % SPIRALITY problem in knitted fabric.
2.
Reduce Fabric waste below 2 % f rom knitting to finishing.
3.
Minimize the fabric defects from knitting to Finishing.
4.
Reduced the M/c Break Down .
5.
Improved the Production Efficiency to 98 % from78 % in knitting.
6.
Improved the M/c Utilization 96 % from 75 % in knitting.
7.
Reduced the Needle Consumption to 400 Pcs from 750 Pcs.
8.
I I ) M /s. CHESL I N D TEXT I L ES LTD – 100 % EOU- Year
2001 to 2005
Zero % Customer Complaints (Europe market).
1.
Achieved the Production Efficiency to 90 % and Utilization to 90% .
2.
Fabric Rejection below 0.05 %
3.
T RA I N I NG U N DE RGONE
Knitting Machines Assembly Division in M /s.LAKSH M I
o
A UTO MAT IC L OO MS . (Lakshmi –Terrot KNITTING DIVISIO N).
for F inished K nitted
o A PPAREL EXPORT PRO MOT IO N COUNC I L
Fabric Quality and Problem Analysis.
I SO 9000 - 2000 & I nternal Quality Auditing Systems.
o
T P M & T Q M T raining.
o
Total E xperience – 22 Y rs
ORGANA ISA DES IGNAT ION CAPACI TY YEAR TOTA
T IO N L
Y EAR
S
T echnical Manager
35000 K GS / 17 ‘ th 2013
P t. Saptha
( Knit ting to
Jan 2007 J uly
J aya Per day
F inishing,+ Local
T extileindo /
F inished
M arketing )
GSA i n M ayer,Ter rot,Pailung
K ni t ted,
B andung –
Fabric
Falmac &
I N DO NES IA
U nitex,Fukhuhara,
Fongs for fabric
& y ran dyeing,
F inishing m/c
B ruckner & santex,
e tc..
F abric Manager A ug 05 9
M /s. M G 3000 t o
(Yarn to finished
to Dec 06 Month
Cotton - 100 3500 k gs
K nit ted Garments)
s
% E OU, M ayer,Ter rot,Monarc F inished
Avinashi,Indi h
K ni t ted
a
fabric
K nitting & Fabr ic April 4
M /s. 4000 k gs
I ncharge
2001 to Years
C HESL I N D Fabric per
A ug. 3
T extiles LTD,
day
M ayer & Cie
2005 Month
100 % EOU –
H OSUR,
I ndia
K nitting Manager M arch One
M /s. WH I T E 4500 to
( K ni t ting to
2000 -
H ouse 6000 k gs
p rocessed Fabric )
Mayer & Cie March
P rocess (P) fabric per
2001
L TD, day
C HE N NA I, In
dia
Sr.P roduction M arch E ight
M /s.PRE M I E 2000 k gs to
O fficer -K N ITT ING
1993 to
R Polyt ronics 2500 k gs
T er rot
Feb 2000
– K N I T T I NG
100 % EOU,
Coimbatore, I
ndia
M/s.VALL I Tex Q uality Control Feb
Asst. – Spinning 1992- One
tile
1993
L td