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Manager Quality

Location:
India
Posted:
December 12, 2013

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Resume:

S RAMESH

Contact Tel 763**-*****

E mail: ***********@*****.***

***********@*****.**.**

SKYPE ID: indoramesh

POSI T IO NE D APPL I E D : S EN IOR L EVE L MANAGER -

O PERAT IO N

K N I T T I NG/QUAL I TY/TEC H N ICAL /MARKET I NG/MERC HAND IS

I NG/ SOURC I NG FABR ICS & TR I MS

STRENGT H : -

• 22 + Years Working Experience in

M anufactu ring,marketing,trading & Factory Audit with

t h rough knowledge of : -

• All kind of knit fabrics & garments.

( cotton,rayon,spandex,Polycotton,Polyester,PE,etc)

• Yarn Dyed Knit Fabrics, Various Accessories & Trims for

Garments .

• Specialized : - K nit to Finishing M achines Technical

K nowledge/Cost Control/ Minimise the Production Cost/ Production

P lanning Inventory Control/Quality Control & Assurance/Factory

Compliance for job orders /Supplier Evaluation/System & AQL

Systematic Garment Inspection,

4- point-system Fabric Inspection,Technical Advice,Sample Analysis,

Approvel & Recommendation, Sourcing & Development, Knowledge of

I SO 9000 System, Physical & Chemical Lab .Testing STD etc...

TPM & TQM System.

• H EAD : Over 15 years Management

• E xperience in Technical,Sourcing,Production,Quality & Factory

A udit & Marketing for local.

• Familiar M a rkets :- Europe,Asia & I ndonesia etc...

ACHE I VE M E N TS :-

• Provided Professional/Technical Advices & decision to prevent

forecast problems or solve quality issues & shorten the production

lead time.

• Train & Support subordinates & helped to strengthen factories

quality & performance.

• Inspection in all stages.(from yarn to finishing of fabric)

• Schedule from Raw meterials to Shipping of the goods.

PERSONAL DETA I LS :-

Father’s Name : S. Sivan Sankaranarayanan

Date of Birth : 17. 05. 1970

Technical Qualification : B.Tech Textile

A T A Textile

(Associateship of Textile Association,

M UMBAI.)

Educational Qualification : B.Sc, PHYSICS

L anguages K nown : Tamil, H indi, E nglish & B ahasa

I ndonesia.

Address for Communication : - 28 – A,Perumal West Car Street,

T irunelveli - Town. Tamil Nadu,

I NDIA. PH.NO – 91-763**-*****

91-462*-******,

Passport No. : Z 1984384

M y Spouse Name : R.PharvathaVarthini,B.Sc,

M y Daughter’s Name : Tejashvii, 1.2 Y r s Baby

ROLES A ND RESPONS IB I L I T I ES

T EC H N ICAL MANAGER i n Reputed Concern in Indonesia,Bandung

Since 2007 January to 2013 July.

Looking After entire technical matters of K nitting /Finishing of

-

k nit ted fabrics and machines & M arketing for Local & Export

and Able to run the plant with Profitable.

Reduce the Fabric P roduction cost from Raw Mate rials to

-

F inished Fab ric.

Sourcing the valuable suppliers & Customers.

-

Control the Fabric Gramasie ( GSM) and Shrinkage Variation.

-

Producing Consistent Quality of the Fabric as per customers specs.

-

Implemented the System i n all operations.

-

Evaluate the Suppliers.

-

Planning and Execution of the work and control P P IC .

-

Reduced t he Fabric wastage in all stages.

-

Working towards customer’s delight.

-

Improve the Production Efficiency and Machine Utilization.

-

Implementing Cost Saving activities in operations.

-

FABR IC MANAGER i n M /s. M G Cotton 100 %

EOU,AVINASHI,INDIA Since 2005 AUG to 2006.

REPORTED to DIRECTOR.

Looked After complete operations f rom Yarn t o F inished

-

K nit Garments .

Th orough Follow up from Yarn, Knitting, Planning,

-

D yeing, F inishing, Cutting & S weing of the Ga rments t o

D elivery Section.

Refer Paper Pattern during cutting of garments.

-

Follow 4 Point System AQL Std.

-

Develop the Samples for Customer ‘s Approvel.

-

Work out Knit Fabric & Garment Costing.

-

Select the Yarn, Knit ting m/c dia and Gramasie as per Customers

-

Specs.

Control the Fabric Shrinkage and Gramasie Variation.

-

Sourcing the Yarn and Dyeing to F inishing Job Workers .

-

Evaluate the Suppilers.

-

Reduce the Fabric Waste where ever Possible.

-

Co-ordinate with Planning and Production.

-

Maintain Consistant Quality of the Fabric and Garments.

-

Implemented the System.

-

Cost Saving Where ever Possible.

-

Meet the Delivery Schedule as per the Plan.

-

K N I T T I NG I NC HARGE i n M /s. Cheslind Textiles LTD 100 % EOU,

H OSUR, I NDIA Since 2001 to 2005

REPORTED to VICE PRESIDENT

Looked After Whole Knitting Operations.

-

Source the Supplier for Job Work.

-

Train the Technical Team for Knitting.

-

Improve the Production Efficiency and M/c Utilization.

-

KNOWLEDGE AND RESPONS IB I L I T I ES - K N I T T I NG

MA I N T E NANCE

Erection of knitting machine.

o

(SJ, I L,R IB,STR I PER,LYCRA,JACQ,F LAT E TC..)

Able to Trouble Shooting the m/c Problems and Evaluate the

o

M achine Basic Settings.

Reduce the Machine Breakdown.

o

Minimize the Needle Consumption.

o

Maintain fabric Quality Consistency.

o

Improve the Machine Utilization.

o

Priodical & Preventive Maintanence.

o

Develope the design fabric as per Buyer Specs.

o

Q UAL I TY CONTROL

Control Fabric Shrinkage and GSM Variation.

o

Eliminate the Spirality Problem.

o

Reduce the Fabric Defects.

o

Follow up 100 % Grey Fabric Inspection.

o

Preplanning for dyeing and Co-ordinating with Dyeing Dept.

o

Implement 4 point system for Inspection. (if required)

o

PROD UCT ION

Production Planning Schedules and Control f rom Raw Materials to

o

F inished Goods .

Improve the Production Efficiency.

o

Reduce the Needle Breakages.

o

Reduce the Manufacturing Cost.

o

Minimize the Fabric Rejection.

o

System Implementation.

o

Checking the Suitability of the Raw Materials.

o

Meet the Delivery schedule.

o

Control Monthly Budget and Annual Budget as per Planning

o

schedules.

Prepared Monthly Stock & Inventory statement.

o

I I - GAR ME N TS

Able to select the Yarn, M/c Dia,Gramasie and Shrinkage

o

according to Customers Specifications.

Calculate the Fabric Consumption.

o

Knowledge in CAD Program and usage of Mini Marker according to

o

t he customers Pattern and minimize the fabric wastage.

Able to work out the Garment Cost.

o

Monitoring t he Production cost from Raw materials to Finished

o

Garments

Follow up sample fabric quality and structure approval as per the

o

specs.

Confirm the p rocessed fabric quality parameters before Cutting.

o

Size set approval before the Bulk production.

o

Daily monitoring delivery schedule and production plan.

o

Follow up Inprocess and Final inspection of the garment as per

o

B uyer’s STD.

Checking the Manufacturing Capability of the production under

o

t aking.

o

DYE I NG ( Fab ric&Yarn)

Production P lanning and Coordination & matching colours.

o

Meet the Delivery schedule.

o

Minimize the cost of production & i mprove the Efficiency.

o

F I N IS H I NG

Control GSM and Shrinkage.

o

Previous Assignments &

Achievements

I ) R EP U T E D CONCERN I N BAND UNG – I N DONES IA –

S ince 2007Jan to 2013 July.

Zero Percent GSM and SHRINKAGE Variation.

1.

Zero % SPIRALITY problem in knitted fabric.

2.

Reduce Fabric waste below 2 % f rom knitting to finishing.

3.

Minimize the fabric defects from knitting to Finishing.

4.

Reduced the M/c Break Down .

5.

Improved the Production Efficiency to 98 % from78 % in knitting.

6.

Improved the M/c Utilization 96 % from 75 % in knitting.

7.

Reduced the Needle Consumption to 400 Pcs from 750 Pcs.

8.

I I ) M /s. CHESL I N D TEXT I L ES LTD – 100 % EOU- Year

2001 to 2005

Zero % Customer Complaints (Europe market).

1.

Achieved the Production Efficiency to 90 % and Utilization to 90% .

2.

Fabric Rejection below 0.05 %

3.

T RA I N I NG U N DE RGONE

Knitting Machines Assembly Division in M /s.LAKSH M I

o

A UTO MAT IC L OO MS . (Lakshmi –Terrot KNITTING DIVISIO N).

for F inished K nitted

o A PPAREL EXPORT PRO MOT IO N COUNC I L

Fabric Quality and Problem Analysis.

I SO 9000 - 2000 & I nternal Quality Auditing Systems.

o

T P M & T Q M T raining.

o

Total E xperience – 22 Y rs

ORGANA ISA DES IGNAT ION CAPACI TY YEAR TOTA

T IO N L

Y EAR

S

T echnical Manager

35000 K GS / 17 ‘ th 2013

P t. Saptha

( Knit ting to

Jan 2007 J uly

J aya Per day

F inishing,+ Local

T extileindo /

F inished

M arketing )

GSA i n M ayer,Ter rot,Pailung

K ni t ted,

B andung –

Fabric

Falmac &

I N DO NES IA

U nitex,Fukhuhara,

Fongs for fabric

& y ran dyeing,

F inishing m/c

B ruckner & santex,

e tc..

F abric Manager A ug 05 9

M /s. M G 3000 t o

(Yarn to finished

to Dec 06 Month

Cotton - 100 3500 k gs

K nit ted Garments)

s

% E OU, M ayer,Ter rot,Monarc F inished

Avinashi,Indi h

K ni t ted

a

fabric

K nitting & Fabr ic April 4

M /s. 4000 k gs

I ncharge

2001 to Years

C HESL I N D Fabric per

A ug. 3

T extiles LTD,

day

M ayer & Cie

2005 Month

100 % EOU –

H OSUR,

I ndia

K nitting Manager M arch One

M /s. WH I T E 4500 to

( K ni t ting to

2000 -

H ouse 6000 k gs

p rocessed Fabric )

Mayer & Cie March

P rocess (P) fabric per

2001

L TD, day

C HE N NA I, In

dia

Sr.P roduction M arch E ight

M /s.PRE M I E 2000 k gs to

O fficer -K N ITT ING

1993 to

R Polyt ronics 2500 k gs

T er rot

Feb 2000

– K N I T T I NG

100 % EOU,

Coimbatore, I

ndia

M/s.VALL I Tex Q uality Control Feb

Asst. – Spinning 1992- One

tile

1993

L td



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