LEO TUSSING
****-***** ******/******, ****/419-***-****
EXTENSIVE EXPERIENCE IN A MANUFACTURING ENVIRONMENT, COUPLED WITH WORK TEAM
COORDINATION, QUALITY ASSURANCE, AND JUST-IN-TIME PRODUCT DELIVERY
WORK EXPERIENCE
I have 30 years of automotive manufacturing experience with Chrysler
Corporation. I began my career as a Production Operator in 1978, advanced
to MIG Welding Technician, and then accepted a position as a Production
Supervisor. I recently worked as a Production Supervisor at Faurecia
Emissions Control and as a contractor for Kelly Services; I was a Final
Line and PDI Quality Supervisor for Auto Alliance (Ford/Mazda) in Flat
Rock, Michigan. I also have contractor experience working in the Quality
Department for General Motors at Lordstown Assembly, and as a Module Leader
at the John Deere Harvester Plant in Moline, Illinois.
I retired from Chrysler Corporation on November 30, 2008. I have worked in
manufacturing most of my career, and I am familiar with most aspects of the
production process. I believe that I would be an asset to your
organization because of my work history and education background. I will
appreciate the opportunity to meet and further discuss my qualifications.
I would like to thank you in advance for your consideration.
SUMMARY OF QUALIFICATIONS
. Production Supervisor Faurecia Emissions Technologies - 2/2012 to
2/2013
. Final Line and PDI Quality Supervisor for Ford/Mazda - 5/2011 to
9/2011
. Module Leader for John Deere Harvester - 1/2011 to 4/2011
. Quality Supervisor Lordstown Assembly (Batch & Hold) - 5/2010 to
11/2010
. Production Supervisor Twinsburg Stamping Division - 10/2003 to 11/2008
. Production Supervisor McGraw Glass Division - 9/2000 to 10/2003
. Production Supervisor Jefferson Assembly Engine Decking - 11/1999 to
9/2000
. Production Supervisor Jefferson Assembly Door Line - 11/1998 to
11/1999
. MIG Welder Toledo Jeep Assembly Body Division - 3/1978 to 11/1998
RESPONSIBLITIES EXHAUST SYSTEMS PRODUCTION SUPERVISOR
. Review production schedule
. Inspect stock inventory for production lines
. Inspect rework area and scrap containers
. Review shipping schedule with Materials Coordinator
. Review employee manpower for production
. Provide direct supervision of 23 employees
. Interact with Human Resource Representative, enforce employee code of
conduct and attendance guidelines
. Conduct the 7 mandatory daily audits and return information to the
Plant Manager
. Provide work station analysis to reach production goals
. Attend production meetings, addressing all quality, maintenance,
tooling, and throughput concerns
. Input production and scrap counts into computer
. Check production counts and bar code labels printed using SAP
inventory system
FINAL LINE AND PDI QUALITY SUPERVISOR RESPONSIBILITIES
. Review quality issues from the previous days production
. Review employee pay roll
. Review employee manpower for production
. Provide direct supervision of 42 employees
. Interact with Stock Supervisor on parts availability
. Provide employee training of parts assembly
. Enforce employee code of conduct and safety rules
. Interact with CCR over maintenance and throughput issues
. Attend production meetings, addressing all quality, maintenance,
tooling and throughput concerns
. Provide work station analysis to reach continuous improvement goals
RESPONSIBILITIES MODULE LEADER THRASHER SEPERARTION UNIT
. Review schedule to determine manpower hours needed to meet production
demands (8, 9, or 10 hour shift)
. Check part queues for the following operations to smoothly feed the
Body Module Line: 1) rotor weld operations; 2) rotor assembly cells;
3) feed beater assembly; 4) discharge beater assembly; 5) Z-bar and
side rail welding operations; 6) combine concave welding stations; and
7) the separation grates weld operations
. Review employee manpower needs
. Provided direct supervision of 24 employees
. Input work orders for electrical, mechanical, and tooling break downs
. Interact with stock supervisor on parts availability
. Interact with Body Module Leader on the availability of Thrasher
Separation Modules from zone of production (my customer)
. Attend production throughput meeting, review with production team all
quality, maintenance, tooling, parts availability, and shipping issues
. Provide employee training of parts assembly and welding operations
. Enforce employee code of conduct and safety rules
. Review employee pay roll
QUALITY SUPERVISOR RESPONSIBLITIES
. Responsible for final quality inspections on all body panel fits,
under hood engine connections, automotive interior fit and finish,
testing of all electrical equipment functions, inspect all door and
window weather seals, and review all painted surfaces for application
defects, scratches, and body dings
. Release to shipping all vehicles that are acceptable to the General
Motors quality guidelines and segregate all cars that fail inspection
to the repair area
. Provide employee training on how to inspect vehicles, document defects
on inspection sheets, instruct where to park cars after inspection
(truck, rail, or repair areas), and provide tools for the inspection
process
. Supervise automotive repairmen and correct all defects found in the
inspection process
. Coordinate with the shipping contractor the release of vehicles
. Ensure the enforcement of safe driving rules and the employee code of
conduct
. Supervised 16 employees in the final inspection Batch & Hold area
. Report to the Quality Manager and Care Line Supervisor defects found
in the Batch & Hold inspection area
. Contact Production Supervisors of defects found in the inspection
process from their zone of production
. Input the following data into computer for review: 1) number of units
inspected; 2) type of defects found in Batch & Hold; 3) listing of
repeated types of defects;
4) input defect totals for today's date; 5) input defects
totals since
product launch; 6) update bar chart for defects found for the week;
7) update bar chart for defects found since product launch; and 8)
forward report to Plant Manager and Quality Manager
PRODUCTION SUPERVISOR RESPONSIBILITIES STAMPING DIVISON
. Review production schedule for press lines 17, 21, 23, 24, and 27
. Review stock inventory from blanker area
. Review employee manpower needs
. Provided direct supervision of 28 employees
. Provide employee training on how to inspect panels for fractures,
splits, panel dings and lamination issues
. Inspect stock for damaged blanks and quarantine defective material
. Interact with quality inspector and body panel loaders about quality
issues
. Interact with Skilled Trades Supervisor concerning mechanical and
tooling break downs
. Inspect and document all defects (fractures, splits, panel dings,
lamination)
. Coordinate die set schedule, contact Area Manager, Automation,
Electrical, Die Repair, Quality, and Material Handling Supervisors
. Input hourly production and scrap counts into computer
. Enforce employee code of conduct and safety rules
. Coordinate the movement of manpower to other Production Supervisors
following die setting schedule
. Review employee payroll
. Attend production throughput meeting, review with production team all
quality, production maintenance, tooling, die repair, and shipping
issues
PRODUCTION SUPERVISOR RESPONSIBLITIES GLASS DIVISON
. Review production schedule for windshield autoclave and side glass
production
. Document and ensure windshield autoclave pressure and heat are at
correct levels for production
. Review employee manpower needs
. Provide direct supervision of 34 employees
. Interact with inspection employees and review quality issues
concerning windshield glass distortion, clarity, plaint pattern,
lamination, and glass fit
. Interact with Skilled Trades Supervisors concerning mechanical and
tooling break downs
. Record scrap glass counts
. Input hourly production counts into computer
. Enforce employee code of conduct and safety rules
. Inform Material Handling of glass change-overs for correct loading
racks
. Meet with inspection employee in production lab to ensure compliance
with federal mandated glass break pattern size
. Document that the Koch oven is at correct heat levels for side glass
production
. Review with employees that side glass window clips are in correct
position
. Provide employee training for the detection of glass defects and the
correct loading process
. Review employee pay roll
. Attend production throughput meeting and address all issues concerning
zone of production
PRODUCTION SUPERVISOR RESPONSIBILITY FOR ENGINE DECKING
. Review employee manpower needs
. Enforce employee code of conduct and safety rules
. Meet with team leaders to address tooling issues
. Interact with quality inspectors and torque check team
. Provide employee training on the correct use of tooling in the engine
decking area
. Interact with Trim Division Supervisors and Area Manager concerning
the delivery of units to the engine decking area
. Coordinate with the Chassis Line and Engine Line Supervisors
concerning the delivery of units to the engine decking area
. Interact with Skilled Trades Supervisors concern mechanical and
tooling break downs
. Provide to the Area Manager hourly production counts and address
issues concerning lost production and defects
. Provide direct supervision of 54 employees in the engine decking area
. Input hourly production counts into the computer
. Review employee pay roll
. Chart all engine decking production issues at the QDCSM boards
(quality, delivery, cost, safety, morale)
. Attend production throughput meeting with the Trim, Chassis, and Final
Division management teams at the quality review center
PRODUCTION SUPERVISOR RESPONSIBILITIES FOR DOOR LINE
. Review employee manpower needs
. Provide direct supervision of 92 employees on the door line area
(largest manpower roll in the Trim Division
. Meet with team leaders to address tooling issues
. Interact with quality inspectors and torque check team
. Provide employee training on the correct use of tooling on the door
line
. Interact with the Trim Division Supervisors and Area Managers
concerning the
delivery of units to the door line (doors-off)
. Coordinate with the Final Line Supervisor the delivery of units to
the department (doors on)
. Interact with Rolls Test Supervisor concerning defects from the door
line
. Interact with Skilled Trades Supervisors concerning mechanical and
tooling break downs
. Provide to the Area Manager hourly counts and address issues
concerning lost production and defects
. Meet with TPI inspectors (electrical door testing equipment)
concerning door functions
. Input hourly counts into the computer
. Review employee pay roll
. Chart all door line issues at the QDCSM boards
. Attend production throughput meeting with the Trim, Chassis, and
Final Division management teams at the quality review center
EMPLOYMENT HISTORY
2012 - Faurecia Emissions Control Systems
. Production Supervisor for WD/WK and diesel exhaust systems
2011 - Kelly Services/Ford-Mazda Auto Alliance
. PDI Quality and Final Line Supervisor
2011 - Volt/John Deer Harvester Assembly
. Module Leader (Production Supervisor) Thrasher Separation Module
2010 - Aerotek/General Motors Lordstown Assembly
. Quality Supervisor Batch and Hold
1978 - 2008 Chrysler Corporation
. Body Division
. Trim Division
. Final Assembly
. Glass Manufacturing
. Stamping Division
1996 - Bowling Green State University
. Teaching graduate student school of mass communication
. Research assistant school of mass communication
1972 - 1978 Roulet Manufacturing Jewelers
. Metal plating
. Metal polishing and buffing
. Precious metal stamping
. Jewelry Repair
EDUCATION
Colleges
. 1997 Graduate of Bowling Green State University - Masters degree
school of mass communication
. 1993 Graduate of the University of Toledo - Bachelors degree in adult
liberal studies