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Manager Supervisor

Location:
Toledo, OH, 43611
Posted:
December 10, 2013

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Resume:

LEO TUSSING

****-***** ******/******, ****/419-***-****

EXTENSIVE EXPERIENCE IN A MANUFACTURING ENVIRONMENT, COUPLED WITH WORK TEAM

COORDINATION, QUALITY ASSURANCE, AND JUST-IN-TIME PRODUCT DELIVERY

WORK EXPERIENCE

I have 30 years of automotive manufacturing experience with Chrysler

Corporation. I began my career as a Production Operator in 1978, advanced

to MIG Welding Technician, and then accepted a position as a Production

Supervisor. I recently worked as a Production Supervisor at Faurecia

Emissions Control and as a contractor for Kelly Services; I was a Final

Line and PDI Quality Supervisor for Auto Alliance (Ford/Mazda) in Flat

Rock, Michigan. I also have contractor experience working in the Quality

Department for General Motors at Lordstown Assembly, and as a Module Leader

at the John Deere Harvester Plant in Moline, Illinois.

I retired from Chrysler Corporation on November 30, 2008. I have worked in

manufacturing most of my career, and I am familiar with most aspects of the

production process. I believe that I would be an asset to your

organization because of my work history and education background. I will

appreciate the opportunity to meet and further discuss my qualifications.

I would like to thank you in advance for your consideration.

SUMMARY OF QUALIFICATIONS

. Production Supervisor Faurecia Emissions Technologies - 2/2012 to

2/2013

. Final Line and PDI Quality Supervisor for Ford/Mazda - 5/2011 to

9/2011

. Module Leader for John Deere Harvester - 1/2011 to 4/2011

. Quality Supervisor Lordstown Assembly (Batch & Hold) - 5/2010 to

11/2010

. Production Supervisor Twinsburg Stamping Division - 10/2003 to 11/2008

. Production Supervisor McGraw Glass Division - 9/2000 to 10/2003

. Production Supervisor Jefferson Assembly Engine Decking - 11/1999 to

9/2000

. Production Supervisor Jefferson Assembly Door Line - 11/1998 to

11/1999

. MIG Welder Toledo Jeep Assembly Body Division - 3/1978 to 11/1998

RESPONSIBLITIES EXHAUST SYSTEMS PRODUCTION SUPERVISOR

. Review production schedule

. Inspect stock inventory for production lines

. Inspect rework area and scrap containers

. Review shipping schedule with Materials Coordinator

. Review employee manpower for production

. Provide direct supervision of 23 employees

. Interact with Human Resource Representative, enforce employee code of

conduct and attendance guidelines

. Conduct the 7 mandatory daily audits and return information to the

Plant Manager

. Provide work station analysis to reach production goals

. Attend production meetings, addressing all quality, maintenance,

tooling, and throughput concerns

. Input production and scrap counts into computer

. Check production counts and bar code labels printed using SAP

inventory system

FINAL LINE AND PDI QUALITY SUPERVISOR RESPONSIBILITIES

. Review quality issues from the previous days production

. Review employee pay roll

. Review employee manpower for production

. Provide direct supervision of 42 employees

. Interact with Stock Supervisor on parts availability

. Provide employee training of parts assembly

. Enforce employee code of conduct and safety rules

. Interact with CCR over maintenance and throughput issues

. Attend production meetings, addressing all quality, maintenance,

tooling and throughput concerns

. Provide work station analysis to reach continuous improvement goals

RESPONSIBILITIES MODULE LEADER THRASHER SEPERARTION UNIT

. Review schedule to determine manpower hours needed to meet production

demands (8, 9, or 10 hour shift)

. Check part queues for the following operations to smoothly feed the

Body Module Line: 1) rotor weld operations; 2) rotor assembly cells;

3) feed beater assembly; 4) discharge beater assembly; 5) Z-bar and

side rail welding operations; 6) combine concave welding stations; and

7) the separation grates weld operations

. Review employee manpower needs

. Provided direct supervision of 24 employees

. Input work orders for electrical, mechanical, and tooling break downs

. Interact with stock supervisor on parts availability

. Interact with Body Module Leader on the availability of Thrasher

Separation Modules from zone of production (my customer)

. Attend production throughput meeting, review with production team all

quality, maintenance, tooling, parts availability, and shipping issues

. Provide employee training of parts assembly and welding operations

. Enforce employee code of conduct and safety rules

. Review employee pay roll

QUALITY SUPERVISOR RESPONSIBLITIES

. Responsible for final quality inspections on all body panel fits,

under hood engine connections, automotive interior fit and finish,

testing of all electrical equipment functions, inspect all door and

window weather seals, and review all painted surfaces for application

defects, scratches, and body dings

. Release to shipping all vehicles that are acceptable to the General

Motors quality guidelines and segregate all cars that fail inspection

to the repair area

. Provide employee training on how to inspect vehicles, document defects

on inspection sheets, instruct where to park cars after inspection

(truck, rail, or repair areas), and provide tools for the inspection

process

. Supervise automotive repairmen and correct all defects found in the

inspection process

. Coordinate with the shipping contractor the release of vehicles

. Ensure the enforcement of safe driving rules and the employee code of

conduct

. Supervised 16 employees in the final inspection Batch & Hold area

. Report to the Quality Manager and Care Line Supervisor defects found

in the Batch & Hold inspection area

. Contact Production Supervisors of defects found in the inspection

process from their zone of production

. Input the following data into computer for review: 1) number of units

inspected; 2) type of defects found in Batch & Hold; 3) listing of

repeated types of defects;

4) input defect totals for today's date; 5) input defects

totals since

product launch; 6) update bar chart for defects found for the week;

7) update bar chart for defects found since product launch; and 8)

forward report to Plant Manager and Quality Manager

PRODUCTION SUPERVISOR RESPONSIBILITIES STAMPING DIVISON

. Review production schedule for press lines 17, 21, 23, 24, and 27

. Review stock inventory from blanker area

. Review employee manpower needs

. Provided direct supervision of 28 employees

. Provide employee training on how to inspect panels for fractures,

splits, panel dings and lamination issues

. Inspect stock for damaged blanks and quarantine defective material

. Interact with quality inspector and body panel loaders about quality

issues

. Interact with Skilled Trades Supervisor concerning mechanical and

tooling break downs

. Inspect and document all defects (fractures, splits, panel dings,

lamination)

. Coordinate die set schedule, contact Area Manager, Automation,

Electrical, Die Repair, Quality, and Material Handling Supervisors

. Input hourly production and scrap counts into computer

. Enforce employee code of conduct and safety rules

. Coordinate the movement of manpower to other Production Supervisors

following die setting schedule

. Review employee payroll

. Attend production throughput meeting, review with production team all

quality, production maintenance, tooling, die repair, and shipping

issues

PRODUCTION SUPERVISOR RESPONSIBLITIES GLASS DIVISON

. Review production schedule for windshield autoclave and side glass

production

. Document and ensure windshield autoclave pressure and heat are at

correct levels for production

. Review employee manpower needs

. Provide direct supervision of 34 employees

. Interact with inspection employees and review quality issues

concerning windshield glass distortion, clarity, plaint pattern,

lamination, and glass fit

. Interact with Skilled Trades Supervisors concerning mechanical and

tooling break downs

. Record scrap glass counts

. Input hourly production counts into computer

. Enforce employee code of conduct and safety rules

. Inform Material Handling of glass change-overs for correct loading

racks

. Meet with inspection employee in production lab to ensure compliance

with federal mandated glass break pattern size

. Document that the Koch oven is at correct heat levels for side glass

production

. Review with employees that side glass window clips are in correct

position

. Provide employee training for the detection of glass defects and the

correct loading process

. Review employee pay roll

. Attend production throughput meeting and address all issues concerning

zone of production

PRODUCTION SUPERVISOR RESPONSIBILITY FOR ENGINE DECKING

. Review employee manpower needs

. Enforce employee code of conduct and safety rules

. Meet with team leaders to address tooling issues

. Interact with quality inspectors and torque check team

. Provide employee training on the correct use of tooling in the engine

decking area

. Interact with Trim Division Supervisors and Area Manager concerning

the delivery of units to the engine decking area

. Coordinate with the Chassis Line and Engine Line Supervisors

concerning the delivery of units to the engine decking area

. Interact with Skilled Trades Supervisors concern mechanical and

tooling break downs

. Provide to the Area Manager hourly production counts and address

issues concerning lost production and defects

. Provide direct supervision of 54 employees in the engine decking area

. Input hourly production counts into the computer

. Review employee pay roll

. Chart all engine decking production issues at the QDCSM boards

(quality, delivery, cost, safety, morale)

. Attend production throughput meeting with the Trim, Chassis, and Final

Division management teams at the quality review center

PRODUCTION SUPERVISOR RESPONSIBILITIES FOR DOOR LINE

. Review employee manpower needs

. Provide direct supervision of 92 employees on the door line area

(largest manpower roll in the Trim Division

. Meet with team leaders to address tooling issues

. Interact with quality inspectors and torque check team

. Provide employee training on the correct use of tooling on the door

line

. Interact with the Trim Division Supervisors and Area Managers

concerning the

delivery of units to the door line (doors-off)

. Coordinate with the Final Line Supervisor the delivery of units to

the department (doors on)

. Interact with Rolls Test Supervisor concerning defects from the door

line

. Interact with Skilled Trades Supervisors concerning mechanical and

tooling break downs

. Provide to the Area Manager hourly counts and address issues

concerning lost production and defects

. Meet with TPI inspectors (electrical door testing equipment)

concerning door functions

. Input hourly counts into the computer

. Review employee pay roll

. Chart all door line issues at the QDCSM boards

. Attend production throughput meeting with the Trim, Chassis, and

Final Division management teams at the quality review center

EMPLOYMENT HISTORY

2012 - Faurecia Emissions Control Systems

. Production Supervisor for WD/WK and diesel exhaust systems

2011 - Kelly Services/Ford-Mazda Auto Alliance

. PDI Quality and Final Line Supervisor

2011 - Volt/John Deer Harvester Assembly

. Module Leader (Production Supervisor) Thrasher Separation Module

2010 - Aerotek/General Motors Lordstown Assembly

. Quality Supervisor Batch and Hold

1978 - 2008 Chrysler Corporation

. Body Division

. Trim Division

. Final Assembly

. Glass Manufacturing

. Stamping Division

1996 - Bowling Green State University

. Teaching graduate student school of mass communication

. Research assistant school of mass communication

1972 - 1978 Roulet Manufacturing Jewelers

. Metal plating

. Metal polishing and buffing

. Precious metal stamping

. Jewelry Repair

EDUCATION

Colleges

. 1997 Graduate of Bowling Green State University - Masters degree

school of mass communication

. 1993 Graduate of the University of Toledo - Bachelors degree in adult

liberal studies



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