Mohana Kumar Sakthivel

Mobile: +44-744******* Email: acbgfc@r.postjobfree.com

Professional Summary:

Having 12 years of experience in CMM programming, Quality control,

Engineering Precision Metrology, Reverse Engineering, Documentation of

Inspection procedures, SPC and Vendor Development in Defence, Automobile

sectors, hydraulics, pneumatic valve bodies & Aerospace precision

components.

I am Expert in generating the DCC Programs (Online & Offline) on

different types of CMM's by using different software's such as PC-DMIS,

Silma XG (Metrolog), MCOSMOS, Virtual DMIS and MAXLITE, for evaluation of

GD&T Parameters and Specialized in calibrating Mechanical, Electrical and

Pneumatic instruments.

Skilled in man power handling, Skilled in handling complete Quality

Activities in shop floor. Skilled in preparing APQP and PPAP documents at

all stages. Qualified as an Internal Quality Auditor of TS 16949 -2002 and

AS9100 standards.

I am strong in handling all the standard room equipments for

inspection of machined components by using CMM (Co-ordinate Measuring

Machine) as a major tool, different types of profile projectors and surface

roughness testers.

Experience:

> 1.4 - Years of experience in CMM (Offline) programming for Aero Engine

Compressors parts (Rolls Royce) as a Lead engineer - QuEST Global,

Bangalore.

> 1.7 - year of experience in Quality functions like PDP (Product

Development Process),CMM (Offline) programming for sheet metal

components as a Engineer III - John Deere India Pvt Ltd, PUNE

> 1 - year of experience in QC ( Defence & Aerospace ) as Deputy Manager -

Godrej & Boyce MFG & Co, Mumbai

> 1.7 - years of experience in CMM programming (Offline), Business

development presentations, SPC, and Vendor development - Satyam Computer

services Ltd - Hyderabad.

> 1.5 - years in Quality control as a Quality In charge - Esbee Precision

Industries, Bangalore.

> 5.3 - years in Quality as an CMM In charge, New Product Development,

Online CMM programming, - Indo Shell Cast Pvt Ltd,Coimbatore.

Professional Achievements :

> Received Appreciation from Caterpillar for delivering programs with

First Time Right for the sub division (Aurora USA)

> Successfully delivered offline CMM programs to Cosworth - UK and

received Appreciation from customer for First Time Right.

> Received WOW awards for providing excellent CMM support to Harvester

Plant (U.S) using Metrolog CMM software.

> Successfully delivered Laser Tracker CMM offline program (pilot

program) to John Deere Harvester Works - US plant and received

Appreciation Letter from customer for the First Time Right.

> Reduced the PPM from 4.6% to 1.43% within three consecutive months in

Esbee Precision industries.

> Reduced the customer complaints (Eaton) from 18 to 0 within 2

consecutive months and got appreciation from customer (Eaton).

> Reducing Inspection Cycle time by creative thinking and innovation.(

Max 30 % of inspection Time saved)

> Utilized CMM above 90% by using inspection fixtures.

Strengths & Skills:

> Expert in CMM programming by using different software's like PC DMIS,

Silma XG, Virtual DMIS, MCOSMOS, Max Lite etc.

> Expertise in generating online and offline DCC programs by using

advance programming techniques such as logical commands and variables

etc.

> Skilled in Cost Saving and defect reduction Methodologies using 6

Sigma Tools.

> Sound knowledge in Advanced GD&T.

> Strong knowledge in Engineering Drawings, ISO, and ASME standards.

> Strong knowledge in SPC, MSA and Quality Tools.

> Skilled in Man Power handling by providing Continuous support and

Motivation.

> Skilled in handling all type of quality documents related to TS16949

and AS9100 Standards.

> Strong conceptual knowledge in designing gauges, inspection fixtures

and Calibration of all instruments / gauges.

> Extensive exposure in ISO9001, AS9100 & TS16949 system implementation

and documentations for Production and New Product development

activities.

> Handled all type of Precision Measuring Instruments like CMM, Profile

Projector, Air gauges, Surface Roughness tester, Slip Gauges, Micro

Hite etc.

> Skilled in preparing all type of PPAP documents.

Professional Domestic / International Assignments:

> Travelled to John Deere Harvester Works, East Moline, Illinois. U.S.A

to get Practical exposure on Quality functions and Laser Tracker

programming.

> Travelled to John Deere Harvester Works, East Moline, Illinois. U.S.A

to get Practical exposure on Quality functions and Laser Tracker

programming.

> Travelled to Ashok Leyland - Johndeere joint venture plant at Chennai

to solve measurement issues in Faro Arm CMM equipment.

> Travelled to Swaraj Mazda and JCBL, Chandigarh to look after the

fabrication work and inspection of 108 Ambulance vehicles from Satyam

computers services ltd.

Degree University Year of Passing and

% of marks

Diploma in Rudhraveni Muthuswamy Polytechnic, April - 2001

Mechanical Udumalpet, Coimbatore, Tamil nadu. &

engineering 85.4%

AMIE from In

Calcutta progress

University.

Training:

Title Location Organized by Duration

Introduction to JDTCI - Pune JDTCI 10 Days

DMIS codes

Advanced GD&T JDTCI - Pune JDTCI 15 Days

CAD Basics in Pro/E STC-Hyderabad Satyam Computers 5 Days

WF 2.0 ( CAD Basics

in Pro/E WF 2.0 )

Lean Manufacturing STC-Hyderabad Satyam Computers 4 Days

Training ( Lean

Manufacturing

Training )

PEP : Business STC-Hyderabad Satyam Computers 2 Hours

Communication -

Verbal ( PEP :

Business

Communication -

Verbal

Value Engineering STC-Hyderabad Satyam Computers 1 Day

Session: Process

Orientation ( Value

Engineering

Session: Process

Orientation )

Value Engineering STC-Hyderabad Satyam Computers 6 Days

Workshop - Module 1

Workshop ( Value

Engineering

Workshop - Module 1

Workshop

Calibration of Coimbatore Indo Shell Cast Pvt ltd 2 Days

Instruments

Inter Quality Coimbatore Indo Shell Cast Pvt ltd 2 Days

Auditing - TS 16949

Certifications :

? Value Engineering Workshop - Module 1 Workshop ( Value Engineering

Workshop - Module 1 Workshop -- Course Completion Certificate and AVS

certified

? Auto cad -2000 level -3 certificate.

Current Roles and Responsibilities:

Company :5

Designation : Engineer - III, Quality Functions

Client John Deere Harvester Works, East Moline, Illinois, U.S.A

Role Reviewing supplier PPAP's and generation of CMM Offline

programs (Manual, DCC and Laser Tracker Programs).

Organization M/S John Deere India Pvt LTD - Pune

Duration (24.05.2010 - Till Date)

Team Size Project: CMM - 10 Module: Quality Services

Company profile :

John Deere (Deere & Company - NYSE: DE) is a world leader in providing

advanced products and services for agriculture, forestry, construction,

lawn and turf care, landscaping and irrigation. John Deere also provides

financial services worldwide and manufactures and markets engines used in

heavy equipment. Since it was founded in 1837, the company has extended its

heritage of integrity, quality, commitment and innovation around the globe.

As a team member, was responsible for

. Reviewing all supplier PPAP documents for harvester plant parts.

. Generation of CMM offline programs for Sheet metal parts on Silma XG

software for Laser tracker, Manual and CNC machines.

. Maintaining the Quality Documents as per the customer requirements.

. Providing complete support to the champions to achieve business goals

targets.

. Flexible in working in any unit in generating CMM programs.

. Interacting with the onsite coordinator regarding the work assigned.

Company :4

Designation : Deputy Manager - Quality Control

Client M/s DRDL, M/s HAL, M/s DALIA, M/s Eaton (Aero Space) etc.

Role Controlling the Complete Quality Activities.

Organization M/s Godrej & Boyce Mfg & CO Ltd, Mumbai (PCS Div)

Duration (06.07.2009 - 14.05.2010)

Team Size Project: QC - 20 Module: Quality

Company profile :

Godrej had started its Aero space business in 1985 by supplying

precision machined components to Indian space program, and it formed

separate division as a separate entity in2003 - 04.Godrej involved in

various programs of DRDL for missiles like Brahmos, Prithivi, AED,LRSAM and

Aircraft. Addition to it, Godrej supplying parts to Eaton (Aerospace), HAL,

Aircelle, Dalia etc.

Job profile included,

V Responsible for the complete quality activities for machine shop.

V Planning & monitoring the daily inspection activities in Metrology

room.

V Responsible for preparing PPAP documents for new product

development.

V Conducing SPC & MSA studies.

V Strictly monitoring the safety and House Keeping in the Department.

Company 3:

Project Name: Co-Ordinate Measuring Machine Programming

Client Caterpillar, Cosworth

Role Team Member - Developer

Organization Satyam Computer Services Limited, India

Duration Feb-2008 to July -2009

Team Size Project: Caterpillar/14 Module: MFG

Engineers

Environment Software

(With skill Tools: PC-DMIS

versions) O/s : Windows 2000

Project Description:

Generation of DCC programs by using CMM for

evaluation of Dimensional & geometrical parameters

Contribution:

As a team member, was responsible for

. Working on CMM offline programming.

. Maintaining the Quality Documents as per the customer requirements

. Interacting with the onsite coordinator regarding the work assigned.

. Flexible to any unit in generating CMM programs.

Company 2 :

Designation : INCHARGE - QUALITY ASSURANCE

Client M/s Eaton global corporation, M/sIntegrated hydraulics, M/s

KV Ltd, M/s Husco international, M/s Rexroth Bosch Group

Role Quality In charge

Organization M/s Esbee Precision Industries,Bangalore

Duration (06.09.2006) - (19.01.2008)

Team Size Project: QA - 5 Engineers Module: Quality

Project Description

Company profile :

M/s Esbee Precision Industries (ISO 9001:2000) certified company has been

engaged in manufacturing precision turned parts using six spindle

automats and CNC turning centre and 100% exporting to other countries

like USA, UK and France.

Job profile included,

V Responsible for all the quality activities for machine shop.

V Inspection of the components using CMM (coordinate measuring machine-

MAXLITE software)

V Inspection & Validation of checking fixtures using CMM.

V CMM online Programming on MAXLITE Software.

V Inspection of all pneumatic, hydraulic components.

V Responsible for preparing PPAP documents.

V Conducing SPC & SQC study.

V Skilled in man power controlling and team work.

Company 1:

Designation CMM INCHARGE

Client M/s TVS, M/s Eaton corporation, M/s Trelleborg Automotive

etc

Role CMM In charge

Organization M/s Indo Shell Cast Pvt Ltd, Coimbatore

Duration (May - 2001) - (Aug - 2006)

Team Size Project: QA - 5 Engineers Module: Quality / CMM

Environment Software

(With skill Tools: MCOSMOS AND Virtual DMIS

versions) O/s : Windows 2000, Windows XP

Project Description

Company profile :

> M/s Indo Shell Cast Pvt Ltd (Ts 16949 - 2002) certified company, a

leading manufacturer of shell molded Grey and SG iron castings and

having a yearly turnover of Rs 60 crores.

Job profile included,

V Inspection of the components using CMM (coordinate measuring machine-

Virtual DMIS and MCOSMOS software)

V Both calibration and inspection is done on CMM.

V CMM online Programming on both Virtual DMIS and MCOSMOS software.

V Inspection of all type hydraulics, automotive and pneumatic

components.

V Responsible for preparing PPAP documents at all levels.

V Conducing SPC & MSA study.

V Skilled in man power controlling and team work.

V Skilled in calibration of Mechanical, pneumatic and electrical

instruments.

Passport & Visa Details:

Passport No. F0311893 Valid Upto: 16 Sep 2014

Visa Type Country Valid Upto

B1USA USA 04/01/2018

Centre of issue CHENNAI - Tamil Both Passport & Visa

Nadu

Personal Details

Name : MOHANA KUMAR .S

Fathers Name : Sakthivel

PAN No : BNZPS0066H

Email Id : acbgfc@r.postjobfree.com

Alternate Email Id acbgfc@r.postjobfree.com

Sex Male

Marital Status Married

Contact Numbers Mobile : 086********

Blood group O +ve

Languages Known English, Tamil,Kannada, Telugu,Hindi

Place: - Pune

Yours Sincerely

Date: - 14/Nov/2011

S.Mohanakumar[pic]

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