Mohana Kumar Sakthivel
Mobile: +44-744******* Email: ******************@*****.**.**
Professional Summary:
Having 12 years of experience in CMM programming, Quality control,
Engineering Precision Metrology, Reverse Engineering, Documentation of
Inspection procedures, SPC and Vendor Development in Defence, Automobile
sectors, hydraulics, pneumatic valve bodies & Aerospace precision
components.
I am Expert in generating the DCC Programs (Online & Offline) on
different types of CMM's by using different software's such as PC-DMIS,
Silma XG (Metrolog), MCOSMOS, Virtual DMIS and MAXLITE, for evaluation of
GD&T Parameters and Specialized in calibrating Mechanical, Electrical and
Pneumatic instruments.
Skilled in man power handling, Skilled in handling complete Quality
Activities in shop floor. Skilled in preparing APQP and PPAP documents at
all stages. Qualified as an Internal Quality Auditor of TS 16949 -2002 and
AS9100 standards.
I am strong in handling all the standard room equipments for
inspection of machined components by using CMM (Co-ordinate Measuring
Machine) as a major tool, different types of profile projectors and surface
roughness testers.
Experience:
> 1.4 - Years of experience in CMM (Offline) programming for Aero Engine
Compressors parts (Rolls Royce) as a Lead engineer - QuEST Global,
Bangalore.
> 1.7 - year of experience in Quality functions like PDP (Product
Development Process),CMM (Offline) programming for sheet metal
components as a Engineer III - John Deere India Pvt Ltd, PUNE
> 1 - year of experience in QC ( Defence & Aerospace ) as Deputy Manager -
Godrej & Boyce MFG & Co, Mumbai
> 1.7 - years of experience in CMM programming (Offline), Business
development presentations, SPC, and Vendor development - Satyam Computer
services Ltd - Hyderabad.
> 1.5 - years in Quality control as a Quality In charge - Esbee Precision
Industries, Bangalore.
> 5.3 - years in Quality as an CMM In charge, New Product Development,
Online CMM programming, - Indo Shell Cast Pvt Ltd,Coimbatore.
Professional Achievements :
> Received Appreciation from Caterpillar for delivering programs with
First Time Right for the sub division (Aurora USA)
> Successfully delivered offline CMM programs to Cosworth - UK and
received Appreciation from customer for First Time Right.
> Received WOW awards for providing excellent CMM support to Harvester
Plant (U.S) using Metrolog CMM software.
> Successfully delivered Laser Tracker CMM offline program (pilot
program) to John Deere Harvester Works - US plant and received
Appreciation Letter from customer for the First Time Right.
> Reduced the PPM from 4.6% to 1.43% within three consecutive months in
Esbee Precision industries.
> Reduced the customer complaints (Eaton) from 18 to 0 within 2
consecutive months and got appreciation from customer (Eaton).
> Reducing Inspection Cycle time by creative thinking and innovation.(
Max 30 % of inspection Time saved)
> Utilized CMM above 90% by using inspection fixtures.
Strengths & Skills:
> Expert in CMM programming by using different software's like PC DMIS,
Silma XG, Virtual DMIS, MCOSMOS, Max Lite etc.
> Expertise in generating online and offline DCC programs by using
advance programming techniques such as logical commands and variables
etc.
> Skilled in Cost Saving and defect reduction Methodologies using 6
Sigma Tools.
> Sound knowledge in Advanced GD&T.
> Strong knowledge in Engineering Drawings, ISO, and ASME standards.
> Strong knowledge in SPC, MSA and Quality Tools.
> Skilled in Man Power handling by providing Continuous support and
Motivation.
> Skilled in handling all type of quality documents related to TS16949
and AS9100 Standards.
> Strong conceptual knowledge in designing gauges, inspection fixtures
and Calibration of all instruments / gauges.
> Extensive exposure in ISO9001, AS9100 & TS16949 system implementation
and documentations for Production and New Product development
activities.
> Handled all type of Precision Measuring Instruments like CMM, Profile
Projector, Air gauges, Surface Roughness tester, Slip Gauges, Micro
Hite etc.
> Skilled in preparing all type of PPAP documents.
Professional Domestic / International Assignments:
> Travelled to John Deere Harvester Works, East Moline, Illinois. U.S.A
to get Practical exposure on Quality functions and Laser Tracker
programming.
> Travelled to John Deere Harvester Works, East Moline, Illinois. U.S.A
to get Practical exposure on Quality functions and Laser Tracker
programming.
> Travelled to Ashok Leyland - Johndeere joint venture plant at Chennai
to solve measurement issues in Faro Arm CMM equipment.
> Travelled to Swaraj Mazda and JCBL, Chandigarh to look after the
fabrication work and inspection of 108 Ambulance vehicles from Satyam
computers services ltd.
Degree University Year of Passing and
% of marks
Diploma in Rudhraveni Muthuswamy Polytechnic, April - 2001
Mechanical Udumalpet, Coimbatore, Tamil nadu. &
engineering 85.4%
AMIE from In
Calcutta progress
University.
Training:
Title Location Organized by Duration
Introduction to JDTCI - Pune JDTCI 10 Days
DMIS codes
Advanced GD&T JDTCI - Pune JDTCI 15 Days
CAD Basics in Pro/E STC-Hyderabad Satyam Computers 5 Days
WF 2.0 ( CAD Basics
in Pro/E WF 2.0 )
Lean Manufacturing STC-Hyderabad Satyam Computers 4 Days
Training ( Lean
Manufacturing
Training )
PEP : Business STC-Hyderabad Satyam Computers 2 Hours
Communication -
Verbal ( PEP :
Business
Communication -
Verbal
Value Engineering STC-Hyderabad Satyam Computers 1 Day
Session: Process
Orientation ( Value
Engineering
Session: Process
Orientation )
Value Engineering STC-Hyderabad Satyam Computers 6 Days
Workshop - Module 1
Workshop ( Value
Engineering
Workshop - Module 1
Workshop
Calibration of Coimbatore Indo Shell Cast Pvt ltd 2 Days
Instruments
Inter Quality Coimbatore Indo Shell Cast Pvt ltd 2 Days
Auditing - TS 16949
Certifications :
? Value Engineering Workshop - Module 1 Workshop ( Value Engineering
Workshop - Module 1 Workshop -- Course Completion Certificate and AVS
certified
? Auto cad -2000 level -3 certificate.
Current Roles and Responsibilities:
Company :5
Designation : Engineer - III, Quality Functions
Client John Deere Harvester Works, East Moline, Illinois, U.S.A
Role Reviewing supplier PPAP's and generation of CMM Offline
programs (Manual, DCC and Laser Tracker Programs).
Organization M/S John Deere India Pvt LTD - Pune
Duration (24.05.2010 - Till Date)
Team Size Project: CMM - 10 Module: Quality Services
Company profile :
John Deere (Deere & Company - NYSE: DE) is a world leader in providing
advanced products and services for agriculture, forestry, construction,
lawn and turf care, landscaping and irrigation. John Deere also provides
financial services worldwide and manufactures and markets engines used in
heavy equipment. Since it was founded in 1837, the company has extended its
heritage of integrity, quality, commitment and innovation around the globe.
As a team member, was responsible for
. Reviewing all supplier PPAP documents for harvester plant parts.
. Generation of CMM offline programs for Sheet metal parts on Silma XG
software for Laser tracker, Manual and CNC machines.
. Maintaining the Quality Documents as per the customer requirements.
. Providing complete support to the champions to achieve business goals
targets.
. Flexible in working in any unit in generating CMM programs.
. Interacting with the onsite coordinator regarding the work assigned.
Company :4
Designation : Deputy Manager - Quality Control
Client M/s DRDL, M/s HAL, M/s DALIA, M/s Eaton (Aero Space) etc.
Role Controlling the Complete Quality Activities.
Organization M/s Godrej & Boyce Mfg & CO Ltd, Mumbai (PCS Div)
Duration (06.07.2009 - 14.05.2010)
Team Size Project: QC - 20 Module: Quality
Company profile :
Godrej had started its Aero space business in 1985 by supplying
precision machined components to Indian space program, and it formed
separate division as a separate entity in2003 - 04.Godrej involved in
various programs of DRDL for missiles like Brahmos, Prithivi, AED,LRSAM and
Aircraft. Addition to it, Godrej supplying parts to Eaton (Aerospace), HAL,
Aircelle, Dalia etc.
Job profile included,
V Responsible for the complete quality activities for machine shop.
V Planning & monitoring the daily inspection activities in Metrology
room.
V Responsible for preparing PPAP documents for new product
development.
V Conducing SPC & MSA studies.
V Strictly monitoring the safety and House Keeping in the Department.
Company 3:
Project Name: Co-Ordinate Measuring Machine Programming
Client Caterpillar, Cosworth
Role Team Member - Developer
Organization Satyam Computer Services Limited, India
Duration Feb-2008 to July -2009
Team Size Project: Caterpillar/14 Module: MFG
Engineers
Environment Software
(With skill Tools: PC-DMIS
versions) O/s : Windows 2000
Project Description:
Generation of DCC programs by using CMM for
evaluation of Dimensional & geometrical parameters
Contribution:
As a team member, was responsible for
. Working on CMM offline programming.
. Maintaining the Quality Documents as per the customer requirements
. Interacting with the onsite coordinator regarding the work assigned.
. Flexible to any unit in generating CMM programs.
Company 2 :
Designation : INCHARGE - QUALITY ASSURANCE
Client M/s Eaton global corporation, M/sIntegrated hydraulics, M/s
KV Ltd, M/s Husco international, M/s Rexroth Bosch Group
Role Quality In charge
Organization M/s Esbee Precision Industries,Bangalore
Duration (06.09.2006) - (19.01.2008)
Team Size Project: QA - 5 Engineers Module: Quality
Project Description
Company profile :
M/s Esbee Precision Industries (ISO 9001:2000) certified company has been
engaged in manufacturing precision turned parts using six spindle
automats and CNC turning centre and 100% exporting to other countries
like USA, UK and France.
Job profile included,
V Responsible for all the quality activities for machine shop.
V Inspection of the components using CMM (coordinate measuring machine-
MAXLITE software)
V Inspection & Validation of checking fixtures using CMM.
V CMM online Programming on MAXLITE Software.
V Inspection of all pneumatic, hydraulic components.
V Responsible for preparing PPAP documents.
V Conducing SPC & SQC study.
V Skilled in man power controlling and team work.
Company 1:
Designation CMM INCHARGE
Client M/s TVS, M/s Eaton corporation, M/s Trelleborg Automotive
etc
Role CMM In charge
Organization M/s Indo Shell Cast Pvt Ltd, Coimbatore
Duration (May - 2001) - (Aug - 2006)
Team Size Project: QA - 5 Engineers Module: Quality / CMM
Environment Software
(With skill Tools: MCOSMOS AND Virtual DMIS
versions) O/s : Windows 2000, Windows XP
Project Description
Company profile :
> M/s Indo Shell Cast Pvt Ltd (Ts 16949 - 2002) certified company, a
leading manufacturer of shell molded Grey and SG iron castings and
having a yearly turnover of Rs 60 crores.
Job profile included,
V Inspection of the components using CMM (coordinate measuring machine-
Virtual DMIS and MCOSMOS software)
V Both calibration and inspection is done on CMM.
V CMM online Programming on both Virtual DMIS and MCOSMOS software.
V Inspection of all type hydraulics, automotive and pneumatic
components.
V Responsible for preparing PPAP documents at all levels.
V Conducing SPC & MSA study.
V Skilled in man power controlling and team work.
V Skilled in calibration of Mechanical, pneumatic and electrical
instruments.
Passport & Visa Details:
Passport No. F0311893 Valid Upto: 16 Sep 2014
Visa Type Country Valid Upto
B1USA USA 04/01/2018
Centre of issue CHENNAI - Tamil Both Passport & Visa
Nadu
Personal Details
Name : MOHANA KUMAR .S
Fathers Name : Sakthivel
PAN No : BNZPS0066H
Email Id : ******************@*****.**.**
Alternate Email Id *****************@*****.***
Sex Male
Marital Status Married
Contact Numbers Mobile : 086********
Blood group O +ve
Languages Known English, Tamil,Kannada, Telugu,Hindi
Place: - Pune
Yours Sincerely
Date: - 14/Nov/2011
S.Mohanakumar[pic]