Manufacturing, Design, Automation, CAD, Automotive, Projects

SAIF KHAN

**** ********* ***, ***********, ** L*V 3B5

Phone: 289-***-**** • Mobile: 647-***-**** • Email: *******@*****.***

ACADEMIC QUALIFICATIONS

Bachelor of Engineering (B.Eng) – Mechanical Engineering Sep 2005 - May 2009

Ryerson University, Toronto, Canada

WORK EXPERIENCE

Abraham Innovations Systems Inc. – Richmond Hill, Ontario Aug 2010-Mar

2013

Position: Application Engineer

• Responsible for

feasibility and engineering system design of automated vision inspection (AVI) systems ranging from

$150,000 - $400,000.

• Presented feasibility

studies to explain AVI systems capability and mechanical design functionality to the customers; helped

generate more than $1Million in sales.

• Act as primary

technical co-ordination interface with client to ensure that the client’s expectations are satisfied.

• Ensured project

conforms to the client’s approved design spec and all applicable regulatory and code requirements.

• Sized pneumatic part

handling / rotating / clamping mechanisms for various automotive parts

• Prepared detailed 2D

drawings of precision machined parts, jigs, fixtures, fabricated parts, which included tolerance/fits, GD&T

specifications, BOM.

• Assessed procurement

processes throughout the project to ensure goods meet specification, are delivered on time and are within

budget.

• Created standard

operating procedures for the safe and efficient operation of equipment.

• Following are a few

projects that were successfully completed :

Chrysler Canada, Brampton, Canada

Jun 2012

Braze roof inspection: missing weld, weld porosity on car roof panel

- Conducted an on-site analysis and review of project scope and installation

Paint inspection and emblem logo validation system at final assembly

- Designed a structural metal frame installed at final assembly line to hold cameras and lighting for

emblem inspection

Stackpole Int. Izmir, Turkey / Mississauga, ON

Feb 2012

Standalone high precision gauging equipment; with repeatability of +/- 1µm

- Undertook complete mechanical design from concept to final

- Performed Gage R&R to validate measurement system

SAIF KHAN

5983 Whitehorn Ave., Mississauga, ON L5V 3B5

Phone: 905-***-**** • Mobile: 647-***-**** • Email: *******@*****.***

- Implemented an Inkjet marking system

Surface inspection of powder metal products

- Part handling/ robot guidance/ part orientation

Magna International Inc., Vaughan, ON

Oct 2011

Mold inspection system (injection molding)

- Designed a camera mounting structural frame to integrate and mount on a ton mould press

Rubber extrusion part gauging system

- Designed a frame for a standalone measurement station.

SAIF KHAN

*******@*****.*** 647-***-****

ACADEMIC PROJECTS

Shell & Tube Heat Exchanger Design Sep 2008

• Designed to cool dry Nitrogen from 280 oF to 100 oF using water at 85 oF

• Used SolidWorks to for design and drafting, including BOM

• Designed in accordance with ASHRAE and TEMA standards

System Reliability - Plastic manufacturing plant Mar 2008

• Analyzed quality control procedures and gained knowledge about process inconsistencies and failure

rates

• Successfully used FMEA and FTA methods to determine reliability of production process

Mechanical System Design Mar 2009

• Completed design and testing of simple 2-D/3-D structures for mechanical/thermal stress and strain

• Designed a PLC program using OMRON to control pneumatic sequences

TECHNICAL SKILLS

• Expert at Auto Cad

• C/C++, Visual Basic

• MS Office, Project, Visio

• MasterCam ( CNC machining)

• OMRON ( PLC programming)

• eQuest 3-6, DUCT (HVAC modeling)

• ANSYS 9.0 (Finite element analysis software)

• ANOVA Gage R&R (Measurement System Analysis)

• Proficient in SolidWorks 2012 (3-D Modeling / CAD drawings)

• Matlab ®2008, Maple 11, Simulink® (Technical computing)

• CMM Machines & Computer Aided Manufacturing (CAM)

COMMUNITY INVOLVEMENT

•

Team Leader Mar 2008 – Present

•

Disaster Relief Housing Project

•

Lead, organized and directed a core group of 12 volunteers to make the relief effort successful.

•

Raise money on a collaborative basis to aid families affected by the recent 2010 floods in Pakistan.

•

Raised $15,000 for the victims, to be used for immediate and long term aid.

•

References Available Upon Request

Contact this candidate