Quality Mechanical Engineering

MANOHAR BHEEMARASETTY

: +91-903******* / +91-833*******

: *******@*****.**.**

: c/o. G Subba Rao, Dr No. 45-57-14/A, Narasimha Nagar, Near Raithu Bazar

Visakhapatnam-530024, Andhra Pradesh, India

CSWIP 3.2.2 (Sr. Welding Inspector) qualified from TWI (UK) 818018 / 643523

JOB OBJECTIVE

Seeking senior level assignments in Quality Management/ Inspection/ Design &

Welding with an organization of high repute preferably in Engineering sector .

SUMMARY

A result oriented professional with 11 years of experience in Quality

Management,, Inspections of machinery equipment including hot and cold insulation,

Pressure vessels, Oil and Gas lines, Design & Welding, Project Management, Team

Management,Track record of ensuring timely availability of spare parts, ancillary

services, coordination between various refitting, material organizations, inspection and

trail teams for planned and emergency repair activities. Adept in executing various

design related value engineering activities for reducing the costs. Deft in formulating

methodologies for quick repairs, introducing man/ money power saving equipments

while worked as Chief Shipwright.

CORE COMPETENCIES

Quality Management

Senior Welding Inspector

Ship Building & Maintenance

Project Management

Production Management

General Administration

Documentation

ORGANIZATIONAL EXPERIENCE

Jan’98 - Jan’13: Indian Navy

Growth Path

Feb’98 – Feb’02: Shipwright Apprentice (Course training : Diploma in

Mechanical Engineering)

Feb’02- Jan ’03: Shipwright 5 (Onboard INS Mysore)

Feb’03- Jan’05: Shipwright 4 (Onboard INS Mysore)

Feb’05- Jan’12 Shipwright 3 (Onboard INS Khanjar)

Feb’12- Jan’13: Chief Shipwright (Qlfy) (INS Karmuk)

31 Jan 2013 Left Indian Navy and joined Pacific Ship Services as QA / QC

supervisor

Feb’13 - Oct’13: QA/QC Supervisor – Pacific Ship Services

Key Result Areas

• Maintaining quality standards, ensuring stringent adherence to quality standards, norms

& practices

• Working in close coordination in work groups for conducting process audits and

conducting review and approval of quality plans and detailing on quality

requirements and finalizing the quality plan

• Preparing technical & quality reports while reviewing destructive and non-

destructive test reports

• Performing inspection of welds, NDT, weld repair of piping, pressure vessels, heat

exchangers, boilers, pipes, pressure & non pressure tanks, heaters,, equipment in

fabrication and welding line

• Conducting regular inspection and tests to ensure the performance capacity of

various machines and equipment to ensure smooth operations

• Drafting Welding Procedure Specification (WPS), conducting welder qualification

tests and identifying welding defects either by NDT and arranging to rectify them

• Following welding process, non-destructive testing, destructive testing, fabrication,

casting, raw material inspection, heat treatment, painting, fabrication, machining, etc.

• Developing daily, weekly progressive reports/quality control reports and recording

them properly as a part of document control in various quality & inspections

procedures

Highlights

• Ensured adherence to quality standards during refitting & construction activities

• Deftly monitored the quality of material, workmanship & production activities

• Served as Qualified Inspector for Non-Destructive Tests (NDT) in Liquid Die

Penetrant / Radiography/ Gamma Ray / Magnetic Particles and Ultrasonic Sound

Test

• Assessed WPS and Witness of PQR, WPQ as per specifications and codes

• Efficiently reviewed PT, MT, RT, UT, PWHT and Hardness Test

• Pivotal in witnessing surface preparation (water blasting, vacuum blasting,

sandblasting and grit blasting) for underwater & above water areas post painting for

on-board and underwater structures.

• Performed safety / running /static Load Testing during operations & maintenance of

various machinery equipments and Associated Fittings as per standards.

• Credited for meticulously preparing the Defect List, Bill of Material & Costing for

Refits

• Essayed a stellar role in:

o Inspecting application of paint using DFT (Magnetic & Electronic Type),

WFT (Comb Gauges), Surface Comparators, etc.

o Ensuring periodic survey & presenting reports to Administrative

Authorities for decision making on time

o Overseeing the stages involved in fabrication / construction to ensure the

product satisfies the entire Quality standards and the end product

emerges as per company requirements / standards.

o Supervising the refit proceedings at Naval outlets or Commercial

Shipyards for best output

o Administering Gas / Arc / TIG / MIG / Submerged Arc / Under Water Arc

Welding, Oxy-Acetylene Gas & Plasma Cutting

o Ensuring a clean habitability by effective supervision of care & periodic

maintenance of Ventilation / Air Conditioning System.

• Efficaciously executed repair and maintenance of Deck Under Lays, Sewage

Treatment Plants and HVAC System, Hot & Cold Insulations

• Demonstrated excellence in handling scheduled repairs in time & all underwater /

structural repairs / fabrication / painting jobs

• Credited with commendation for Fire Safety Operations

• Acted as:

o QA / QC supervisor for construction and erection Oil platform and

construction of entire jacket

o Team Leader for Pumping, Flooding & Drainage Operations for ensuring

ship stability

o Safety In-Charge for Fire Fighting & Damage Control Safety Equipment

On-board,

EDUCATION

2005 B Tech in Mechanical Engineering from Vinayaka Missions University, Selam,

Tamil Nadu

2002 Diploma in Mechanical Engineering, Ship Construction and Naval Architecture

from Navy Shipwright School, Visakhapatnam, Andhra Pradesh

2012 Graduation Equivalent from Indian Navy

Additional Qualifications:

2012 CSWIP 3.2.2 qualified from TWI (UK) – Reference No.: 818018 / 643523

2012 Industrial Fire & Safety course from Grafx IT Solutions Pvt.Ltd,

Visakhapatnam

2010 Welding and Inspections from Welding Research Institute, Trichy

2005 Leadership course from INS Agrani, Coimbatore

2003 Nuclear Biological Chemical Defence in Fire Fighting and Damage

Control Course from INS Sivaji, Lonavla

KNOWLEDGE PURVIEW

• Repair and upkeep maintenance of Machinery Equipment (foundation and

Installation),, various systems such as Pumping, Flooding and Drainage system,

Pressure vessels, Oil and Gas lines, Air conditioning and Ventilation system, Fresh

Water and Salt Water System

• ASME B31.1, B31.3, B31.4, Section V and Section IX

• Preparation / Review of QAP, ITP as per client requirements. Corrections and

amendments studied thoroughly and recommended as per site / client requirements

(after Necessary approvals).

• Changes in methodology of construction as per site conditions like climate, humidity

values, safety procedures etc.(as per NDR and NCD documents)

• Inspection / Review / coordination of all types of NDT / NDEs / hot works onboard

ships/ vessels / Platform/ Jackets such as Oxy-acetylene welding/ cutting, manual

metal arc welding, TIG/ MIG welding and submerged arc welding done by production

team (Naval Dockyard / Shipyard / Contractors)

COMMENDATIONS

• 2011 C-in-C Commendation from Anoop Singh, Vice Admiral, Commander – in –

Chief, Eastern Fleet, Visakhapatnam

• 2010 Project Director Commendation from Dinesh Prabhakar, Vice Admiral,

Project Director, Ship Building Center, Visakhapatnam

• 2005 Proficiency Certificate from CS Patham, Captain, Commanding Officer,

INS Mysore (Mumbai) in 2005

PERSONAL DETAILS

Date of Birth: 16 July 1982

Linguistic Abilities: English, Hindi and Telugu

Passport No.: K9447720

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