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Engineer Design

Location:
Puyallup, WA
Posted:
December 03, 2013

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Resume:

KARL E. KEPLER

316-***-****

****.******@*****.***

POSITION DESIRED:

Mechanical Designer

WORK EXPERIENCE:

Experience in the design and development of mechanical components,

aircraft structures, aircraft interiors, avionics, piping systems and wire

harnesses using 3-D CAD Tools; CATIA V.4 and V.5, AutoCad, Mechanical

Desktop, Autodesk Inventor, plus Microsoft Excel, PowerPoint, Enovia and

SmartTeam.

Over 10 years of concentrated experience in the following areas:

( Mechanical Components (

Aircraft Structures

( Electro-Mechanical Systems (

Aircraft Interiors

( Fixed Wing Engine Mounts ( Multi-Point Fuel Injection Systems

( Jigs and Test Fixture ( Wire Harnesses and Routing

( ANSI Y 14.5 Geometric Tolerance ( Military Specification

( Aluminum and Cast Iron Castings ( Avionics

( Flat Pattern Development ( Glass Piping Systems

EMPLOYMENT:

* Under Contract to

Heath Tecna/Zodiac Aerospace, Bellingham, WA

July 2011 - May 2013

Design Engineer:

- Design of entryway ceiling liners, door surrounds, seals and door

surround closeout to

airframe on the MRJ program. CATIA V5 and SmarTeam was used for design

and

development.

* Under Contract to

Boeing Commercial Airplane Group, Long Beach, CA

February 2008 - June 2011

Design Engineer:

- Project Lead on airframe repair designs for 7-Series aircraft. The

repairs included problems with corrosion and cracking of airframe

structure. CATIA V.4 and V.5 was used for all design and development of

these repairs.

* Under Contract to

Spirit Aerosystems, Wichita, KS

August 2006 - November 2007

Design Engineer:

- Cargo barrier attachment system for 777 Freighter Program. The

system consisted of adding new intercostals for load distribution and tie

rod attachment system between the cargo barrier and intercostals.

CATIA V-4 was used for all deign and development of this system.

Page 2

* Under contract to

Snow Aviation Int'l, Columbus, OH

November 2005 - May 2006

Design Engineer:

- Under floor structural modification for increased cargo load weight

and 9G cargo net loads for an EMB-120, Passenger to Freight Conversion

program. Other duties were the design of new floor panels, cargo

handling system. CATIA V5 was used for all design and development.

* Under contract to

Gulfstream Aircraft Company, Savannah, GA.

August 2005 - November 2005

Design Engineer:

- Fuselage modification of a Gulfstream-GV for the Airborne Early

Warning System program. Using CATIA V4 to modify the fuselage to attach

external frames and fittings for radar and faring installation.

* Under contract to

Sikorsky Helicopter Company, Stratford, CT.

November 2004 - August 2005 Design Engineer:

- Airframe/Structures liaison engineering on the production line on

S92A program using Catia and Enovia.

* Under contract to

Lord Corporation, Mechanical Products Division, Erie, PA.

June 2000 - May 2004

Design Engineer:

- Preliminary design of fixed wing aircraft anti-vibration engine

mounting systems for proposal/contract presentations using Inventor and

SmartTeam; Detail design and development of the engine mounting system

when contract is awarded; Converted Autodesk Inventor and Mechanical

Desktop solid models to CATIA models and back to comply with customer cad

systems;

* Under contract to

Boeing Aircraft Co., Helicopter Division, Philadelphia, Pa.

April 1993 - April 1998

Design Engineer:

- Design and development of primary structures for CH-47E Chinook

forward pod redesign program; Design and development of under floor '6P'

stiffening for CH-47 Chinook, Vibration Reduction Test Aircraft (VRTA);

Design and development of primary structures for the removal of the CH-47

aft pylon, with the transmission; Design and development of wire

harnesses and routing for the V-22 Osprey. All programs were completed

using CATIA V4.

EDUCATION:

State University Agricultural and Technical College at Alfred, New York

Received A.A.S. in Mechanical Engineering



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