Project Quality

CV URVESH VALA

Objective

Looking for better opportunity with a world-class organization for

challenging exposure & higher responsibilities.

Education

Master of Metallurgy Engineering from Faculty of Engineering & Technology,

M.S. University of Baroda, Vadodara, December1999.

Bachelor of Metallurgy Engineering from Faculty of Engineering and

Technology, M. S. University of Baroda, Vadodara, May'1997.

Professional Skills:

A.S.N.T. Level II in Liquid Penetration Testing

A.S.N.T. Level II in Ultrasonic Testing

A.S.N.T. Level II in Radiography Testing

A.S.N.T. Level II in Magnetic Particle Testing

Lean & Six Sigma Green Belt approved by ASCB (E) Ltd.

Lead Auditor ISO 9001:2008 IRCA Registered

Short Term Course attended:

. QIP Short Term Course on Analysis of Modern Manufacturing Processes

conducted by IIT Bombay during January 5-17, 2006.

. HSE Leadership Training at Technip India Limited, Chennai

Member of a Committee of an Association

. Indian Institute of Metals, Vadodara Chapter, Gujarat, India -

Executive Committee Member.

. Technical Committee Expert from Industry for Metallurgy & Material

Science Department, M.S. University of Baroda, India.

. NACE Technical Committee Member for the year 2012-2013.

. Technical Committee Member(i.e. Research/ Technical Papers Reviewer)

in ASME 2013 International Mechanical Engineering Congress &

Exposition, going to held in the month of November 15-21 2013 at San

Diego, CA

. Invite as a Vice Chair for "Corrosion Testing and Modeling" for

Materials Science and Technology (MS&T) 2014 Symposia, USA

Professional Membership:

NACE MEMBER

LM of INDIAN SOCIETY FOR TECHNICAL EDUCATION

LM of INDIAN INSTITUTE OF METALS.

Significant Achievements:

. Senior Research Fellowship awarded thro' Council of Scientific and

Industrial Research, Ministry of Human Resources Development, New

Delhi and research project in the field "Effect of Addition of Pb, Fe,

Al on Corrosion behavior of Hot Dip and Electro Galvanized Steel" from

June 2001 to December 2002.

. R&D in the area of Electro chemical behavior of alkaline zinc plating

baths and corrosion resistance of deposits obtained from them, Shree

Rasayani, Nasik.

. Participating as a Speaker in Corrosion 2012, NACE Conference held at

Salt Lack City, Utah, USA during 11-15th March 2012 and presenting a

research paper on "Evaluation of passive behavior of different

Austenitic Stainless Steel in oxidizing and reducing environments"

. Training Organized at Technip Mumbai and Noida Office for Types of

Corrosion and its testing & ASME Section VIII and IX Code requirements

for Code Stamp Equipments.

. Consultancy Work in the area of Corrosion in Hot dipped galvanized

steels for Steelco Gujarat Limited, Bharuch.

. 45 Nos. of Research Paper's in area of corrosion mechanism study for

Stainless Steel, Ti-Ta Alloys, Al-alloys, Hot dipped, Electro Plated

Steels and also in the field of NDT & Failure Analysis in my credit.

. Organizer Committee Member

o Symposium (NSSS 2001 Baroda) on 14-15 December 2001 & Conference

(ATM-NMD 2002, Vadodara) on 14-17 November 2002 with Indian

Institute of Metal.

o Conference "Search 2006" organized at L C Institute of

Technology, Bhandu, Dist. Mehsana, and Gujarat, India.

. Organized Workshop on 24-29 November 2003 & Conference ("Knowledge

Gallaxy-2004) on 26-27 February 2004 at S V Institute of Technology,

Vasad, Dist. Anand, Gujarat, India.

. Event Organizer for the Conference "Projection 2007" at Parul

Institute of Engineering and Technology, Baroda.

. Technip Author and Main Experts for Materials and Corrosion

Engineering.

. QIP Short Term Course on Analysis of Modern Manufacturing Processes

conducted by IIT Bombay during January 5-17, 2006.

Area of specialization: Corrosion Engineering, Non-Destructive Testing,

Failure Analysis, Quality Control, Quality Assurance, Inspection of Static

and Rotary Equipment and Expediting for Oil and Gas Projects.

Work Experience (Total WORK EXPERIENCE IS MORE THAN 16 YEARS)

[1] TECHNIP KT INDIA LIMITED, Noida as a Principal Engineer - Quality

Control Project Procurement from Jan. 2011 onwards.

Job Profile:

. Projects Experience as follow:

1. Hyco Plant for GNFC, Bharuch

2. Modules of Hydrogen Plant for BHP Billiton, Perth, Australia

3. CO2 Removal system & Coal gasification Plant for JSPL Angul

4. CCR Regeneration package for Guru Gobind Singh Refinery at

HMEL, Bhatinda.

5. CCR Regeneration package for BPCL Mumbai

6. FCCU and RPU Revamp Project for IOCL Mathura.

7. Heater package for PFCC unit of phase-III Refinery Project of

MRPL, Manglore.

8. Butene-1 Plant of Dahej Petrochemical Complex of OPAL India

for Technip France.

9. Sulphur Pelletization Unit for OICL Mathura Refinery.

10. Regeneration Gas Heater for GAIL Petrochemical Complex -II,

Vijaypur. M.P.

11. Reformer package for GNFC, Bharch.

12. DCU Heater of Phase III Expansion project for Mangalore

Refinery & Petrochemicals Ltd., Mangalore

13. CDU/VDU of Phase III Expansion project for Mangalore Refinery

& Petrochemicals Ltd., Mangalore

14. Heater package of Phase III Expansion project for Mangalore

Refinery & Petrochemicals Ltd., Mangalore

15. HGU for HPCL Vizag

16. DHDT for HPCL Vizag

17. Heater package for DHDT unit of HPCL Mumbai Refinery

18. Heat Exchangers and Large Size Columns for Etileno XXI

Project, Braskem Idesa with Technip Itely S.p.a.

. Ensure that all staff complies fully with the HSE

requirements on site, while performing their activities.

. Assessments and approvals for all vendors and sub-

vendors shops for their facilities and capabilities.

. Procurement of all major material inspection and

expediting activities with all vendors & sub vendors

place and approval of all procedures including DT &

NDT, Welding Data Book, ITP's, Surface cleaning &

Blasting with Painting, PMI, Ferrite Count for SS

Equipment's, and Technical Specification, etc.

. Ensure all technical legislation pertaining to

inspection and its reporting.

. Inspection and testing of all types of Static Equipment

like Pressure Vessels, Heat Exchangers, Columns, Boilers

and Rotary Equipment with all types of Structures items

from raw material to finished equipment including all

stage wise inspection and final dimension inspection and

painting.

. Inspection of Fittings, Forgings, Valves, Electrical

Items, Structures Items, Equipment for Static and Rotary

Items for Oil & Gas Products at vendor and sub-vendors

place.

. Ensure compliance with Company's ISO Quality procedures.

Coordinate internal and Client audit requests,

facilitate audit procedures of engineering systems

within the discipline.

. Site experience for all Static and Rotary Equipments

Inspection includes Equipments and Piping Materials

Engineering.

. Significant experience in Equipment & Piping Layout,

proficient in MTO extraction from P&ID and GAD,

accomplished in Piping Materials - Pipe thickness

calculations(Internal and External),detailing of Piping

Material specifications, preparing of Valve datasheets,

Issue of MR and SR, Technical Bid Evaluation,

preparation of datasheets for Special material, Vendor

Print review, Inter department interfacing, Material

management, Welding & NDE knowledge etc.

. Good knowledge of ASTM standards, ASME codes, NACE,

Shell DEP's and Exxon Mobil's specifications.

. Good knowledge of Corrosion and Material selection.

Knowledge of NACE MR0175,0130,RP 0403,SP 0177,SP 0286 &

API RP941, RP 945 etc.

. Review material selection reports, specifications,

drawings and other documents. Establish contract review

criteria, identify and resolve discrepancies and

divergences from original proposal through the

instigation of technical queries to Projects/Client.

. Lead in the preparation of the Technical Document

Register (TDR) for material selection activities, for

all metallurgy deliverables.

. Identify the scope of work requirements, budgeted man

hours, total number of deliverables, format of delivery,

time schedules and other specifications for execution of

the work. Recommend cost effective measures to reduce

the overall project costs, ensuring technical and safety

compliance.

. Apportion of work among engineering staff according to

specialization. Monitor the preparation of material

selection diagrams, material selection report, corrosion

management manual and specifications for compatibility

between piping material specification and equipment

lists using contract documents and international codes.

. Monitor the review of interdepartmental documents like

process data sheets, mechanical data sheet, piping

material specification and provide input to the various

downstream engineering disciplines for document

preparation to vendors for Bid invitations.

. Monitor and control project man-hour requirements during

project execution, identify variations between contract

and proposal. Take corrective action as necessary.

Create manpower charts for task assignments, establish

target completion dates and ensure target dates are

achieved. Maintain project schedules and ensure allotted

man-hours, deadlines and cost requirements are strictly

adhered to. Recommend cost effective measures to reduce

overall costs.

. Monitor productivity of engineers and quality of work

produced.

. Coordinate on technical issues with other Engineering

Disciplines as an when required. Provide the necessary

inputs/data to other disciplines as per the requirements

and procedures.

. Provide guidance for performing corrosion calculations

and interpretation of metallurgical codes and standards

with its imprecision on detail design. Resolve design

irregularities and coordinate on technical issues as

required.

. Review vendor drawings and documents.

. Ensure vendor equipment specifications meet with client

equipment specifications and within budgeted costs.

. Coordinate with Procurement department to ensure cost

effective recommendations.

. Meet with vendor representatives, inspect at vendor

works and workshops and provide assistance to Quality

Department as required.

. Interface with Client representatives as required for

resolving any technical issues.

. Conduct internal staff meetings, ensure the progress of

project in accordance to schedule, allotted man-hours

and budgeted costs.

. Coordinate with Projects and Planning Departments on

schedule related issues.

. Monitor the preparation of all necessary documents up to

the final IFC (Issued for Construction) stage, e.g.

material selection diagrams, material selection report,

corrosion management manual, material specifications and

other relevant drawings and specifications Interface and

provide clarifications, guidance and technical support

to Construction and Commissioning teams as required.

. Identify training/development needs for team and

participate in establishing career path.

[2] Yes Power & Infrastructure Limited, Vadodara as a General Manager-

QA/QC & Operation from Nov. 2008 to December 2010.

Job Profile:

. Projects Experience during my contract are as follow:

1. Jacketed piping (AS-P11, P5, CS Material) thro' Technip KTI for

SRU Unit IOCL Mathura

2. De-aerator Tank (B.Q Material) thro' IJT

3. Eco. Coil (CS Material) thro' Thermax Limited

4. Super Heater Coil (AS-P11 Material) thro' Thermax Limited

5. Stacks (SS-316L, 304, CS Material) thro' Technip

6. Chimney (SS, IS 2062 Gr. B Material) for Thermax Limited

7. L&T Piping (AS-P91,P22,P11,CS & SS Material)

8. Air Cooled Heat Exchanger total module with Erection for HMEL

9. Air Cooled Heat Exchanger for Kezstroy

10. Receiver Tower for ACME Telecommunication Power

11. Jacketed piping thro' L&T Vadodara for SRU Unit IOCL Vadodara

12. Pipe line for Technip

13. Pipe rack structure for IOCL Vadodara thro PLL, New Delhi

14. Stack for Technip for Italy Based Project (70Mtr. Lg. With 175MT

Wt.)

15. Bowl Mill Fabrication for BHEL Hyderabad

16. Do-cocking Tank for Thermax Limited for IOCL Vadodara

17. IFB & HP 300CC Boiler

18. Air Cooled Heat Exchanger for BPCL Mumbai & PLL, New Delhi

19. Air Cooled Heat Exchanger for RIL Patalganga

20. Stack for Alstom Project with Tata Project

21. Plenums Chamber for IOCL Panipat

Over all responsibility for material procurement, Vender Development for

all jobs, execution as per approved QAP, Drawing & Technical

Specification from client and TPI, DT & NDT in-house and at testing

laboratory, Monitoring all stage wise inspection with Third Party

Inspection Agency and Client & record, PQR, WPS & WPQ preparation for all

clients with there requirements for all materials like AS, CS and SS.

ASME "U", "PP","S", "NB" and "R" stamp audit work from material selection

to documentation with consultant and Authorized Inspector. Management

Representation for ISO 9001:2000 and Audited in house and with Auditors

of TUV and cleared Non-conforming raised during Audit. Train the entire

workman for Safety and Quality Awareness Training in-house including

Managers.

Recruited Man Power for QA/QC, Welding, NDE, Production, Planning,

Purchase, Accounts, HR & Administration and Work force like Welders,

Fabricators, Fitters, Helpers, Painters, Sand Blasters, Machine Operators

for their performance test and personnel interview.

Repair for Oil and Gas Refinery equipment and analysis for Corrosion

protection for in-service equipments, study of corrosion problems and

analysis for the same with repair/ replacement material suggestions to

Refinery repair with suggested NDT in service for monitoring of critical

equipment.

Monitor productivity of engineers and quality of work produced. Good

Knowledge in Failure Investigation and Metallographic laboratory

practices for equipments and pipe line failures.

Ensure all the requirements of the Process by maintenance and

operational engineers and contractors working, all technical legislation

pertaining to inspection and its Reporting and all staff

comply fully with the HSE requirements on site, while performing

their activities.

Experienced in developing and implementing the adequate inspection

strategies on the basis of RBI studies. Site experience for all Static and

Rotary Equipments Inspection includes

Equipments and Piping Materials Engineering.

[3] Lefebvre Engineering FZC, Hamriya Free Zone, Sharjah as a Quality

Control Manager from April 2007 to September 2008.

Job Profile:

. Projects completed during Job are as mention below:

1. Sohar Aluminium Company Ltd, Oman,

2. Dubai Aluminium Company Limited, Dubai,

3. Hormozal Project, Iran

For Super structure, Anode bus bar ring, Cathode bus bar ring,

Preheating fluxes, Connection between Positive riser, flexes manufacturing

with TIG Buttering, Shunt, Risers

manufacturing, End Shield and Doors, Anode Rod assembly, Crust

breakers, Tap Hole Breaker, Alumina Feeders, Al. Fluoride Feeder, etc.

products are manufactured for all Aluminium

Smelters.

. As a Part of ISO 9001:2000 (A Quality Management System), I learn TQM

and Six Sigma concepts about 04 weeks at Toyota and implemented at

Lefebvre Engineering FZC, A Canadian Company in Sharjah. I have

experience in the area of Single Piece Flow, TQM, Six Sigma, TPM,

Quality Manual, Control Quality Policy, Quality Objective, Document

Control, Control of Quality Records, Internal Audit, Control of Non-

conforming Product, Corrective Action, Preventive Action, etc.

activities and its preparation and implementation. I have prepared

Procedures, work instructions, quality plans and related

documentations required to ensure control of all the companies'

processes.

. Recruited Engineers in QA/QC, NDE, Corrosion Engineering, Welding and

Workers like Welders, Fabricators, Fitters, Riggers & Helpers for

their performance test and personnel interviewed in India and UAE.

. Train the entire workman for Safety and Quality Awareness Training.

. Ensure that the documentation generated by inspections, test and

surveys meet the requirements of the relevant ITP's, QC Procedures and

Method statements.

. Inspection coordination with Third Party Inspection Agency and Client.

. Material Selection and Designing for Piping, steel vessels and storage

tanks for the corrosion and mechanical strength and its prevention

with most industrial acids.

. Vender Development in UAE and Abroad for materials, Machining and

Fabrication work. Issue Purchase Order and inspection at all approved

vender for all QA/QC check points as per company procedures.

. Involved in painting Inspection activities.

. ASME "U" stamp audit work from material selection to documentation

with consultant and Authorized Inspector for approval and involve in

the PQR, WPS,WQTR for all welders qualification with 3rd party

inspection. Demo and documentation of vessel for all the orders.

. Standards in practices are ASME, AWS D1.1 for Steel, AWS D1.2 for

Aluminium, BS, CSI, BIS, etc.

. Responsible in ensuring that the inspection and testing of the works

is carried out and documented in accordance with the ITP. Such work

include off site manufacturing and fabrication and on site

construction works.

. Processing of non-conformance and corrective and preventive action.

. Preparation and perform all inspection and verification in according

with the requirements of the HSE Management Plan and Project Quality

Control Plans.

. Incoming materials inspection such as Raw material (Parent materials)-

verification against documentation and identification and marking of

correctness of materials and also welding consumables inspection such

as electrode, filler wire, inert gases and fluxes.

[4] Manager (Inspection and Design), Mitcorr Services, Baroda, Gujarat.

(January 2000 - March 2007)

Mitcorr Services is working in the field of material selection for

pipelines, corrosivity calculations to find out MPY for the pipeline of Oil

and Gas Industries/ Refinery Industries, inhibitor selection and its

testing with reputed testing laboratories in India for there corrosion

resistant properties and technology, paints & coatings and its testing for

mechanical, chemical and corrosion properties with various testing methods,

welding inspection & preparation of procedures like PQR, WPS, WQTR for

C.S., S.S. and Alloy Steel Metals, prevention of Corrosion by Cathodic

Protection, Survey, Design, Supply, Installation and Maintenance.

Responsibilities includes Liaison with Clients (like IPCL, GSFC, GNFC,

IOCL, BARC, L&T, RIL, etc.) and 3rd Party inspectors ( like EIL, SGS India

Ltd, BV, Baxcounsel, etc.) at Site with various Destructive Testing, Non

Destructive Testing and corrosion testing methods to inspect the equipment

as per the specification (i.e. AWS, ASME, ASTM, NACE, etc.) as per

customers specification. Help Designer for material selection and designing

of structures, storage tanks & vessel for the corrosion and its prevention

as an when complex design are to be manufactured with most common

industrial material. Monitor productivity of engineers and quality of work

produced. Good Knowledge in Failure Investigation and Metallographic

laboratory practices for equipments and pipe line failures.

[5] Quality Control (Q. C.) In-charge, Dhatu Sanskar Limited, Halol, Dist.

Panchmahals, Gujarat. (May'1997 to December '1999)

Dhatu Sanskar Limited is manufacturing of Tool & Die Steel, High Speed

Steel and High Alloy Steel. Worked in the Quality Control and R & D

Division. My responsibilities were Inspection and Testing at Physical Lab,

Spectro Meter Lab, SMS Division, Ingot Yard Division, Rolling Mill

Division, Finishing Yard Division and Forging Division. Testing of Finished

products by Destructive and Non Destructive Testing like Hardness Testing,

Tensile Testing, Microstructure, Inclusion rating, Grain size, Macro

Testing, Blue Fracture Test, Dimensional measurement, LPT, UT and RT.

Personal Detail:

Date & Place of Birth: 10th June 1975 / Anand (Gujarat

State), INDIA

Nationality: Indian

Language Known: English, Hindi and Gujarati

Marital status: Married

Contact Details: 9 Eastern Society,

Opposite The Emperor Building, Fatehgunj,

Baroda - 390002, Gujarat, India

Phone No.: +91-265-******* (R)

Mobile No. +91-982*******

E-mail: **********@*****.***,

**********@*****.**.**

Passport Detail: Passport no. H6590869,

Place of issue Ahmedabad

Date of Expiry 17/08/2019

Country Visited: USA, UK, UAE, Qatar.

Computer Skills:

Windows, MS Office, FORTRAN, C & C++, Auto CAD 2007, Pro-E and Pro-

Mechanica

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