Manager Commissioning

R. K. SHARMA

Correspondence Address:

C-** Sector P-4

Senior citizenHome complex Greater Noida

Distt G B Nagar, U.P. - 201310

Permanent Address:

C/O Dr. K.D. Sharma

**- *,************ ****

Laximinagar, DELHI-92, INDIA

Mobile: 094********~ E-Mail: acba1e@r.postjobfree.com

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Seeking a job in a company, which can provide a professionally stimulating

environment and opportunities to exploit my creative and technical skills

to become a leading technocrat in Industry.

BRIEF OVERVIEW

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< Offering nearly 36 years of experience in Operations &Maintenance,

Erection & Commissioningand Project Execution.

< Currently associated with Tata Chemicals Limited, Fertilizer Works,

Babrala, U.P. as Manager- Instrumentation.

< Possesses proven abilities in handling pre-start up, commissioning and

emergency shutdown activities.

< Resourceful in managing diverse range of activities such as evaluation of

strategic plans, customer needs, design, process and equipment selection,

capacity planning, implementation of project, production, process

control, and quality assurance.

< A keen communicator with honed problem solving and analytical abilities.

< Handling project activities involving working out various requirements

with respect to utilities, equipment, manpower & monitoring overall

project operations for ensuring timely completion.

< Reviewing engineering drawings, technical specifications, cost estimates

for installation & commissioning of the equipment; reviewing contractor's

change order proposals & submittals.

< Assuring maintenance of safety and housekeeping measures in the shop

floor.

< Evaluating vendor performance to ensure adherence to predefined

specifications and supply of quality material / eon of joxecutib works.

< Directing, leading & motivating workforce and imparting continuous on job

training for accomplishing greater operational effectiveness /

efficiency.

CORE COMPETENCIES

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Instrumentation Engineering (Maintenance Work (Preventive, Predictive &

Turnover Maintenance)( Installation &

Commissioning ( Spares Management ( Shop Floor Administration ( Technical

Coordination ( Strategic Planning ( Team Management ( Interpersonal Skills(

Quality Initiatives(Pneumetics and Hydraulics (Training and Development

CAREER RECITAL

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Since Dec' 93to June'13 Tata Chemicals Limited, Fertilizer Works,

Babrala, U.P.

(A TATA Group company, ISO: 9001:2000, OHSAS 18001 and BSC (British Safety

Council) Sword of honor, JRDQV awarded Company. The company deals with the

production of Nitrogen and phosphate based Fertilizers, Tata salt and Soda

ash. Turnover of this company is about USD 2.0 Billions)

Manager (Instrumentation)

< Pre-commissioning and Commissioning of Ammonia Plant, Ammonia 2000 TPD

of Halder topso technology

commissioned by SnamProgratti, Itely and worked from scatchpad as

Instrumentation Engineer and following major activities carriedout:

< Established a well equipped Instrumentation workshop in plant.

< Commissioning of Bentely Nevada Machine Monitoring System for

Compressors.

< Commissioning of CCC anti- surge control system for Compressors.

< Installation & Commissioning 2x 150 KVA UPS supplied by Nelco Aqua Power.

< Commissioning of PRDS control system of BTG Sweden.

< Commissioning of Analyzers :GC of Applied Automation, Mass Spectrometer

of ABB anylytics, O2 Ametek make,Methane & H2 (Urose & Caldos of

Hertmenn Brown make)and liquid analyzers.

< Commissioning and installation of DCS TDC 3000 Tata Honey Well make

Hardware Installation and good exposure for daily maintenance.

< Control Valve :Extreme well experience of commissioning and maintenance

on different type/model, make and Critical application.

< Spare Management of control valves and field instrumentation in view of

cost optimization to reduce the down time and improve the plant

Reliability.

< Suggested and implemented over 30 modifications under CORE - Capacity,

Operational convenience, Reliability and Efficiency.

< Devised test bench for testing and calibration of micro-motion flow

meters and various type of Control valves and transmitters.

July 1987 - Dec 1993 Indo Gulf Fertilizer &Chemicals Ltd.

SultanPur

(Producers of Urea 2x1125 TPD & Ammonia 1350 TPD)

< Instrumentation commissioning of Captive Power Plant and Urea plant on

snammprograti technology.

< Maintenance activities related with Instrumentation in Power Plant and

Urea Plant.

< Good exposure of Taylor MOD - 30 control system for single loop control.

< Established a well equipped Instrumentation workshop in plant.

July 1985 - June 1987 Humpreys & Glasgow Pvt. Ltd. Bombay

(Design and Consultant Company in the area of Refinery, Petrochemicals,

Cement and Chemicals)

< Erection and commissioning: CEMENT Plant-Vikram Cement Phase 2

< Erection and commissioning:National proxide plant, Klayan

< Erection and commissioning:MAPD Project -at IPCL, Baroda

OVERSEAS EXPERIENCE

April 1984 - June 1985 M/s WESTERN INDIA ERRECTORS, PUNE

< Supervision of Erection & Commissioning of 2X30 MW Power Plant at

KHARTOUM, SUDAN

Aug 1982 - Mar 1984 Humpreys & Glasgow Pvt. Ltd. Bombay

(Design and Consultant Company in the area of Refinery, Petrochemicals,

Cement and Chemicals)

< Erection of Instruments related with Atomic Reactors- DHARUB at BARC

-Mumbai,

< Erection and commissioning: Thermocoal base plant at BASF - Mumbai and

< Erection and commissioning: Telical Hydride MPCL, Raichur

Oct 1977 - July 1982 M/s TAYLOR INSTRUMENT (I) LTD. FARIDABAD

< Erection and commissioning: National Fertilizer Ltd., Bhatinda

< Erection and commissioning: Shree RayalSheema paper Mill - 700 TPD

< Erection and commissioning: BHEL Boilers for FCI Sindari

< Erection and commissioning: LPG Plant at ONGC Uran (MS)

CURRENT ROLE:[pic]

< Over all responsible for Plan, organize, supervise and execute

maintenance jobs of ammonia plant instrumentation for shutdown,

preventive and predictive schedules and urgent jobs, with obeying safety

work permit as priority, integrated with other departments based on

information management system (SAP Production ECC 6.0) and Material

management systems.

< Evaluatingvendor packages, verifying engineering drawings, preparing

bills of material required for procurement and dealing with vendors for

material related issues.

< Active involvement in design and execution for new projects and

modification jobs.

< Managing quality improvement systems such as six-sigma, ISO 14001, OHSAS

18001, 5S, RCA,TBEM.

< Engaging training and workshops in instrumentation and co-activities.

< Monitoring job progress and taking necessary actions to ensure on-time/

before time completion of tasks.

< Creating purchase requisition and maintaining necessary spares for

maintenance.

< Leading shutdown actviities and looking into finacial budgeting aspects

and CAPEX.

KEY DELIVERABLES:

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< COMPRESSORS AND PUMPS Instruments & Interlocks:-

< * 25.7 MW four stage High pressure steam driven SYNGAS and 15.6 MW four

stage High pressure AIR compressor Control by TMR 5009 Woodward

Electronics Governor & series 3 PLUS CCC Make Antisurge controllers.

< * 4.5 MW Two stage Medium Pressure steam driven Ammonia Compressor.

< *1.8 MW Screw type Howden Compressor.

< MACHINE MONITORING SYSTEM: - Bently nevda 3300 system with 7200 / 3300

series Probe and proximeter, TK3, TK81, Metrix 5485C Velocity Vibration

transducer And Speed measurement system of Jaquet

< GAS TURBINE GENERATOR: - Major overhauling of GE makes Frame 5 machine,

preventive maintenance of Speedtronic make mark IV and actively

invelopment in up gradation of Mark IV to Mark Vie control system and

running machine problem solve.

< SWITCHES USED FOR TRIPS & INTERLOCK SYSTEMS: - Repairing, Calibration &

hook up of Flow, Level, pressure, Temperature, Proxy switches of Switzer,

Chemtrols, Magnatrol, Lavcon, SOR, Aschcroft, Dynsco, Indfos, Honeywell,

micro, Neles, Bestobell make instruments.

< TRANSMITTERS & CONVERTER: - Flow, Pressure, Level, & Temperature

transmitters of Rosemount, Fuji, Yakogawa, Bells, Foxboro, Taylor, ABB,

Fisher and Eckardt (Smart, Electronic, ?p, Capacitance type & Pneumatic)

including Diaphragm & remote seal type.

< CONTROL VALVES & ITS ACCESSORIES: - Dismantling, Assembling, Lapping,

Bench setting, Calibration and Repairing of Fisher, Masoneilan Dresser,

CCI, BTG, Copes-Vulcan, ABB, Gulde, Neles James bury, Nuovopignone, Sereg

vann, Instrumentation Ltd, Tomoe, Parcol, Yamatake, Honeywell, AGH-

Bettis, Diaphragm and single / dual Acting Cylinders operated control

valve (PNEUMATIC & HYDRAULIC) and its Accessories like single / Dual

acting Positioners (Smart & Pneumatic), Trip valve, Lockup relay,

Booster, Quick Exhaust, NRV, SOV of Asco, Rotex, and Jacomatic.

< SINGLE LOOP CONTROLLER: - Kent P-4000, UDC600, Taylor Mod-30, Bells 760 &

761 and Yakogawa 80 series.

< BOILER INSTRUMENT: - BMS, Hydra step, Yarway Level Gauge, Flame Scanner,

< ONLINE GAS CHROMATOGRAPH:- Optichrom Advance online gas chromatograph

supplyed by Applied Automation.

< GAS ANALYZERS: - O2, H2, CH4, CO, CO2, NH3, Ethylene, Moisture and Sox,

Nox analyzers of Amteck, Hartmann & Braun, Rosemount, Teledyne, Servomex,

and Lira.

< WORKSHOP AND STANDARD INSTRUMENTS: - System 3000,2000,4000, B20 portable

multi-function Calibrator, G40 T/C and G40 RTD simulator of Scandura

makes. W&T master gauges. Yakogawa make Decade Box, current / Voltage

simulator and Digital Manometer. Current simulator of Rosemount and

Druck, HART communicator, Control / safety valve testing station of

Calder hydraulic design.

KEY HIGHLIGHTS:

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< Gas Turbine Major Inspection for instrumentation & Mark-IV and Mark-VIe

control System Preventive check-up.

< MASS SPECTROMETER AND ONLINE GC: - ABB Extrel, USA (Questor IV), Perkin

Elmer, Applied Automation & Chemito

< DCS: - HONEWELL TDC-3000 and YAKOGAWA - CENTUM system hardware

configuration, panel commissioning, Loop checking, point building,

Tuning, Control Language (CL), hardware faultfinding & replace new cards

with the help of system alarm.

< Erection and Commissioning of Fail-Safe Control System of Ammonia Plant

involving removal of old LM so called logic manager (PLC) and

installation and commissioning of new Fail-Safe Control System of

Honeywell Automation India.

TRAINING UNDERGONE:[pic]

< Installation and maintenance of System 3300 MMS of Bently Nevada

< Installation and maintenance of System TDM2000 MMS of Bently Nevada

< Maintenance of UPS, organized by Nelco Power, Bombay

< Installation and basics of DCS (TDC 3000, organized by THL, Pune.

< TDC 3000 Installation and maintenance overview.

< Fire & Safety: fire chemistry and its control, Permit system for Hot and

Cold work, Confined space entry, Electrical Loto system, Importance of

PPE's & its uses, Awareness of MSDS, Risk assessment.

< Outdoor Development Training: Himalaya trekking Height Gained up to 13395

FT at DARWA TOP under guidance of Miss BACHENDRI PAL.

< One week training on Masoneilan Control valve, Valve accessories and

level transmitters

< Maintenance and Troubleshooting of ABB advanced optima analyzer.

< Two weeks course of advanced training in process control instrumentation

(PC10) from ATI Sion Bombay-22

COMPUTER EXPERTISE:

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< SAP Production ECC 6.0 ( Maintenance & Material management Module)

< MS-Word, Excell, Ms Powerpoint, Open Office.

ACADEMIC CREDENTIALS[pic]

< Higher Secondary from CBSE in 1975, New Delhi

< National Trade Certificate in Instrument Mechanic in first div. In 1976.

PERSONAL DOSSIER[pic]

Date of Birth: 8thJune 1953

Current Address: Phase 1 B - 45,TCL Township, Indiradham

Babrala, Sambhal,-242021, U.P.

Languages Known: English, Hindi and Punjabi

References: Available on request.

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