MARIO ALBERTO RAMOS ALMANZA

[pic]

Paseo Santa Martha 601

Col.Villas de Santa Ana, Monclova, Coahuila, M xico

Home +52-866-***-****

Mobile +52-866-***-****

US Phone 209-***-****

acb817@r.postjobfree.com

PERSONAL EXPERIENCE:

TAKATA de Mexico

Sr. Manager of Machine Design Nov

2012 - Jan 2014

Activities:

. Responsible of New Equipment Design and introduction of New Assembly

lines for Inflator Area.

. Responsible to develop new manufacturing concepts, introduce

innovation ideas and equipment in the production lines.

. Responsible to upgrade old equipment in order to save capital for the

new assembly lines, adding new spare parts required to meet quality-

productivity standards.

. Responsible of welding department, leading the team to reduce all

related non-conformance parts generated in the welding process

specifically with CO2 and Ytterbium laser (Fiber Optic) all of them

with 4kW power capacity.

. Responsible for the introduction of Fiber Optic laser system to save

capital in gas (He and Ar) and yearly power electricity consumption.

. Tooling Department responsible from design concept to release tooling

in production considering friendly tool design that can be performing

easily a changeover on the line, assuring no damage or hitting the

tool and keep track of the tool, standardize tooling material and

hardness.

. On charge to request capital projects for new lines or equipment.

. PFMEA for machine and process responsible.

TAKATA de Mexico

Engineering and New Project Manager Aug

2005 - Nov -2012

Activities:

. Responsible of Engineering, Manufacturing and New Projects for the

Inflator Area.

. Responsible to generate the Capital Expenditures each FY for the

inflator assembly reviewing all new projects with all departments.

. Planning of new assembly lines or specific equipment that will be

required in the plant developing timing based on the delivery and PV

events.

. Responsible to install new assembly lines and new equipment required

in the plant, reviewing and approve machine design specs and spare

parts required, implementing new quality controls in the assembly

lines introducing without affecting the safety and productivity,

relocating assembly lines and equipment depending the requirements,

refurbishing machines to save capital.

. PFMEA responsible keeping updated according with the required quality

changes and also reviewing and release Engineering Orders of current

and new inflator's that will impact the plant.

. Responsible to transfer assembly lines to another sister plant and

support them during installation assuring the correct functioning.

. Authorize the purchase requisition of spare parts.

TAKATA de Mexico

Quality and Engineering Manager Sep

2003 - Aug 2005

Activities:

. Develop and to implement quality systems to reduce, control clients'

claims, internal rejections and the

. Supplier's quality control.

. Administer projects of Six Sigma or other quality systems to assure

the objectives of rejections reduction and costs.

. The development of the systems of quality that you/they allow to

liberate products for its factory according to the requirements of

TAKATA to assure.

. Maintain the quality systems modernized with purpose of maintaining

the certifications.

. Program and develop internal audits that assure the execution of the

quality systems.

. Will assist the external audits providing necessary information to

generate the final evaluation.

. Report weekly and monthly the acting of the quality system to the

directive group for their revision and like base for the improvement

of the same ones.

TAKATA de M xico

Product Engineer Sep 2002 -

Sep 2003

Activities:

. Participate as liaison between the manufacturing plant and the design

authority (Automotive Systems Inc) located in Detroit Mi.

. Review and approve all assembly drawings among with all specifications

that affect the manufacturability of the product

. Review the DFMEA of the new products before to be released

. Approve all process changes (PCR) on the assembly lines by assuring

that the changes doesn't affect the integrity of the design on the

product

TAKATA de M xico

Manufacturing Engineer Apr 2002 -

Sep 2002

Activities:

. Toyota Production System coordinator

. Generate PFMEA, line layout, process flow, operator instruction cards

for new products

. Design and standardize pokayokes for each station to improve the line

process.

. Improve the line by balancing each station and determining bottle

necks to reduce the machine cycle time

TAKATA de Mexico

Assembly Supervisor Jul 2000 -

Apr 2002

Activities:

. Assembly of inflators for SPI/PSPI responsible

. Responsible of Quality System QS-9000

. Receiving training and working in USA

. Work with TPS training group.

. Lead TPS activities.

. Evaluate improvements, keep records of all changes.

. Create standard operation sheets.

NEMAK S.A.

General Supervisor Plant 4 Aug

1988 - Jul 2000

Finishing Product Operations

Activities:

. Finishing Operations Supervisor. Chrysler Jeep Truck blocks 3.7 lts.

/3.8 lts. /4.7 lts.

. Production Line Validation

. Responsible for Production Programming.

ALTOS HORNOS DE MEXICO S.A. de C.V.

Reversible Mills Supervisor April

1995 - Jul 1998

Cool Lamination # 1

. Responsible Reversible Mills 44"-2 and 60" (Reductors) and Mills 44"-3

and Bliss (Coolers).

. Responsible Techniques and Statistics ISO-9002.

. Monitoring process-coding variables.

. Responsible of supplying mills resources.

. Monthly production goals evaluation.

. Mills repair supervisor.

EDUCATION:

Bachelors: Mechanic Electrical Engineer 1988-

1995

. "Universidad Aut noma de Coahuila"

Personal Development Courses:

. Awakening Training (Empower U) Sep. '08 Empower

International

. TTLI (Takata Total Leadership Initiative) Apr. '05 - Dec. '05

The Patnuade Group

. Lean Factory Model Apr. '02 Lockwood

Greene Engineering

. Toyota Production System Apr. '01 YDatum

. Solving and Solution Analysis Oct. '00 Kepner-

Tregoe

. Professional Growth and Team Work Mar. '00 FEMAC

Computer Courses:

. Office (Power Point, Excel, Word)

Skills:

. PFMEA Development

. Machine Design

. Engineering Changes Implementation and Coordination

. Tooling Management

. Poka Yokes Design and Implementation

. Laser Welding Process

. Retrofitting Equipment

. Work Instructions

. Assembly Line Transfer

. Visual Aids

. Layout Design

. Operators Training

. Kaizen

. TPS

. Value Stream Map

FOREINGN LANGUAGES:

. English 85% spoken and written

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