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Quality Assurance Control

Location:
Warrenville, IL
Posted:
January 10, 2014

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Resume:

M ichael J. Moore

** ********** **, **** *****, IL 60137 630-***-**** acb289@r.postjobfree.com

Highlights of Qualifications

• Production Manager/Supervisor

• Project Implementation and Management

• Logistics Planning/Management

• ESH, PHA, HAZOP

• Training and Employee Development

• LEAN/GMP/ISO 9001/SAP

• Shutdown Planner

• SOP Development

• Production Scheduling

• Expense Control

• Petroleum & Chemical Plant Operations

• Human Resource Liaison

• Health, Safety and Environment Leader

Professional Experience

Production Supervisor Solvay Chemicals 2012 – Present

• Plan, direct and coordinate chemical manufacturing, including batch processing and blending.

• Plan, direct and coordinate the packaging and bulk loading of finished products.

• Oversee the shipping and distribution of raw material and finished product to internal and external

customers.

• Team lead for bench marking and optimization of packaged finished, which lead to a $12,000/hr.

increase in flaked finished product production.

• Responsible for leading and managing the optimization and continuous improvement team for bulk

loading/unloading.

• Coordinate the production of documentation required to meet the DOT regulations, as while as

exporting product from the USA.

• Develop, lead and manage training and employee development programs for plant employees.

• Develop and deliver Standard Operation Procedures (SOP’s), Critical Task Analysis, Single Point

Lesson Plans and other training and learning aids.

• Analyze and schedule the work force, and workflow to meet maximum efficiency.

• Promotes a safe working environment, and ensuring accountability of shift personnel for personal

safety through enforcing appropriate housekeeping and PPE compliance.

• Implemented process safety improvement by eliminating loss of containment to the environment.

• Major resource for trouble-shooting production problems, analyzing & implementing alternative

solutions.

• Facilitated accident report investigations and action item follow-up.

• Conducted training classes on proper equipment use, safety topics, policies and procedures.

• Perform internal/external quality and safety audits.

• Researched, recommended and procured equipment and supplies.

• Monitor employee progress and set performance expectations, and provided coaching and feedback.

Process Controller ExxonMobil Refinery 2009 – 2012

• Controlled and monitored the refinery machinery and instrumentation.

• Remotely operated Crude/Alkylation’s plant production using TDC-3000 Process Controller.

M ichael J. Moore

68 Tanglewood Dr, Glen Ellyn, IL 60137 630-***-**** acb289@r.postjobfree.com

• Responsible for testing samples of products, and maintaining detail and accurate records.

• Responsible for supervising contractors and maintenance personnel.

• Initiated all general work permits, including, lock outs, hot works, line breaks, and vessel entry and

elevated work.

Production Supervisor Brad Foote Gear Works/Broadwind Energy Co. 2008 - 2009

• Directed the production of gearing for wind-powered turbines.

• Directly supervised all Computerized Numerical Controls (CNC)

turning,

milling, hobbing equipment, and manufacturing cells.

• Directly supervised all shop machine/maintenance operators.

• Directed the daily workflow of production orders to the shop operators.

• Managed the quality control of non-compliance gears and pinions.

• Major resource for trouble-shooting production problems, analyzing &

implementing alternative solutions.

• Implemented process improvement plans which resulted in increased

production output.

• Researched, recommended and procured equipment and supplies.

• Managed the quality of worked material prior to heat

treatment/carburizing.

Production Supervisor Loders Croklaan 2005 - 2006

• Directed the production food grade products.

• Direct supervision of thirty production operators.

• Directed daily production and product quality assurance.

• Directed the long & short-range production plans based on customer forecasts.

• Managed the quality control of finished and intermediate products.

• Administered appropriate coaching and disciplinary measures to Union employees per company

policy.

Production Unit Manager Monsanto Chemical 2001 – 2005

• Directed the production of a continuous chemical manufacturing unit, and a shipping/finished goods

unit.

• Provided daily direction to maintenance and process supervisors to meet process objectives.

• Coordinated, communicated, and monitored the daily operations activities across the shifts, and

provided daily operating instructions.

• Directed the daily production & maintenance operations and product quality assurance.

• Oversee and participated in the development, implementation and maintenance of operating budget

in relation to changes in production volume.

• Coordinated plant activities with the supervisors to ensure manufacturing objectives are

accomplished in a timely and cost effective manner.

• Participated in process hazard analyses (PHA), root cause failure analyses, and in corrective actions

toward mitigating operational and safety issues.

• Facilitated accident report investigations and action item follow-up.

M ichael J. Moore

68 Tanglewood Dr, Glen Ellyn, IL 60137 630-***-**** acb289@r.postjobfree.com

• Implemented management of changed (MOC) based on safety, process, and quality variances.

• Major resource for trouble-shooting production problems, analyzing & implementing alternative

solutions.

• Prepared detailed plans for operational changes such as startups, shutdowns/turnarounds, product

changes, plant tests.

• Overseer of compliance with environmental, safety, and health requirements; promoted a safe

working environment, and ensuring accountability of shift personnel for personal safety.

• Monitored employee progress through the employee performance review (EPR) process;

recommended pay increases/decreases; set performance expectations, and provided coaching and

feedback.

First Line Supervisor Monsanto Chemical 1995 - 2001

• Overseer of the day to day batch and continuous chemical production

• Direct supervision of fifty production operators and contractors.

• Overseer of the environmental, safety, and health compliance and requirements.

• Managed contractor safety, audits, inspections and reviews.

• Conducted unit specific safety orientation, training and reviews.

• Team lead for business unit Safety & Housekeeping action items

• Audited and conducted safety reviews of life critical permitting.

• Developed, lead and managed training programs for plant employees and ensured that the operator

training and progression programs were functional and in place.

• Developed Standard Operation Procedure (SOP’s)

• Developed the long and short-range production plans based on corporate and customer forecasts.

• Coordinated the logistics of packaging and shipping of customers order to drive business directives.

• Reviewed, confirmed and report packaged production to external & internal customers.

• Managed the quality control of finished and intermediate products.

• Developed and implemented material nonconformance plans.

• Requisitioned all production materials & goods through SAP

• Researched, recommended and procured equipment and supplies.

• Validated maintenance work orders.

Technical Profile

• Microsoft Office (Word, Excel, Power Point, Access, Outlook)

• SAP

• Experience with blueprints including EFD, PFD, P&ID

• LEAN, GMP, ISO 9001

• Honeywell TDC-3000 Process Controller

• Emergency Responder/Industrial Fire Fighter

Education

Southern Illinois University, Carbondale, IL

MBA, BS, Physiology/Chemistry

Fire Safety Training - Texas A and M University, College Station, Texas

M ichael J. Moore

68 Tanglewood Dr, Glen Ellyn, IL 60137 630-***-**** acb289@r.postjobfree.com



Contact this candidate