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Quality Control Engineer

Location:
Margao, GA, India
Posted:
November 15, 2013

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Resume:

CURRICULLUM Correspondence: - [pic]

VITAE Prasad Naresh Naik

H. No.: 622, Near Dattatraya Mandap,

Adpai - Durbhat, Ponda - Goa, India.

403401

Mobile: +918*********

Resi :+918*********

Email ID: acazoz@r.postjobfree.com

OBJECTIVE

To apply and to continuously enhance my technical expertise in

pursuit of a challenging and growth oriented career with a

professionally managed organization.

WORK EXPERIENCE

[pic]

ACWA Pipe is a world class leading producer & supplier of GRP,

GRE, RCP Pipes & Fittings in Gulf Countries. It is an member of the

Acwa Power Group which is mainly a contracting company. ACWA Pipe

has its plant in Dammam & in Rabigh (Saudi Arabia). ACWA Pipe -

Rabigh is newly established plant in Rabigh which undergoes in RCP

as well as GRP Plant.

Designation: a) Acting Production Engineer / Operation Engineer

(10 months)

Job responsibilities includes the Raw Material Planning,

Production Planning, Controlling the Manpower, Controlling the

Efficiency of the Resins, Planning includes the arrangement of right

Raw Material on right time, Controlling the Pipe Production &

Process, Manpower Management, Arrangement for the Fixtures or

material required for production with the correct & required

specifications, Implementing the 5S system on the shop-floor,

arrangement for the requirements on time for proper workflow.

Scheduling of the Logistics / shipping Activities, Customer Queries,

Handling Site, Customer Requirements, Interaction with the Clients /

Customers. Arrangement for all Logistics material requirements, etc.

b) Quality Control Engineer

November 2011 - till date (1 Yr, 11 mnths)

The QC / QA role will be aligned, to the delivery process

working with the process team, the responsibilities include Quality

check providing feedback and provide consultancy for process

queries, documentation and development of QMS reporting and drive

improvements initiatives.

. Ability to work closely with Production and development team.

. Ability to design, plan, development and execute test plans and

test cases and implement reporting.

. Familiar with automated tools, Lab Instruments and Quality Metric

standards.

. Knowledge of QA/QC norms of mechanical & fabricated products.

. Familiar with preparation of Quality Assurance Plan.

JOB RESPONSIBILITIES:

Set-up of QC - GRP Laboratory & other parameters during the

commissioning period.

Procurement of all necessary Equipments / Instruments, material

required for Testing in the Lab.

Generating the Quality Control Manual as per the requirement of

Saudi & International Standard which is required for ISO

documentation.

Setting up of New Instruments/ Equipments/ Machines with all

settings as per Internal Standard, ASTM Standard requirements.

5. Controlling the Inspection of all Incoming Raw Materials,

brought out item like Vinyl Ester, Polyester & Epoxy Resin, Glass

fiber, Sand, Rubber Rings for sealing and other additives &

maintaining all the required records.

6. Preparation of the documents required for Inspection, testing

of Raw Materials of GRP, GRV & GRE.

7. In coordination with Production Department, generating the

documents related to Production Department.

8. Monitoring & controlling of calibration of Instruments /

Equipments / machines as per UKAS / NAMAS Standards & as per

requirement of ISO 9001:2000.

9. Analyzing the defects Parameters by Defects Analysis.

10. Generating the CFW Machine Utilisation Efficiency considering

the breakdown, Machine run-hrs, etc.

11. Conducting Third Party Inspection as per the requirements of

the clients.

12. Acquired basic knowledge of Site Installation requirements.

13. Inspection of Glass reinforced plastic pipes installation.

14. Handling Field / Site Work, whenever there is a requirement.

15. Inspection of test related Glass reinforced plastic pipes

installation.

16. Resolve technical customer queries and complaints.

17. Train Client for installation and lamination of GRP pipe line

network.

18. Preparation and review of method statements for GRP pipe

installation and testing.

19. Coordination between client and office management.

20. Sucessfully completion of SEPCO IIII (Rabigh Electricity Power

Plant) Site Installation Inspection for DN 3600 mm GRP Pipe about

the Joints, Hydrotest, Join test.

21. Supervision of Al Muhaidib Site Installation for DN 2800 mm GRP

Pipe.

[pic]

Excellent Pipes Company L.L.C. is a member of Hedley Industrial

Group (HIG). Hedley Industrial Group includes Excellent Pipes

Company L.L.C. (PVC, PE, GRP, RCP, ABS), Advanced Pipes & Cast

Company W.L.L. (GRP & RCP), Technical Plastic Industries (TIP),

Hedley International Emirates for Contracting Projects L.L.C., etc.

Excellent Pipes Company L.L.C. is a leading manufacturer of high

quality pipeline systems that are needed in Municipal & Industrial

Projects. Excellent Pipes Company is accredited for Quality

Management System (BS EN ISO 9001 : 2000), Environmental Management

System (BS EN ISO 14001:2004) & Water Regulation Advisory Scheme

(WRAS), American Petroleum Institute - API 15LR & API 15HR, Kite

mark Licenses accredited by BSI Product Services.

Excellent Pipes Company L.L.C. (GRP Division) is a manufacturer

of Glass Reinforced Plastic (GRP) Pipes, Glass Reinforced Epoxy

(GRE) Pipes, GRP & GRE Fittings with variety of range of diameter &

pressure class. Diameter varies from 300 - 2600 mm with pressure

class of PN 1 to PN 16 Bar.

Excellent Pipes Company LLC. is the Supplier of GRP pipes &

fittings for ULTRA CONSTRUCTIONS LTD. - Qatar, ALSEEB - Oman, AL

BAUSHER - Oman, DPFC - UAE, etc. & GRE pipes for AL ASAB project -

UAE.

Designation: Quality Control Supervisor

July 2009 - July 2011 (2 Years)

JOB RESPONSIBILITIES:

1. Setting up of all Raw Materials testing Procedure as per ASTM,

ISO & internal Excellent Pipes Company Specifications.

2. Setting up of New Instruments/ Equipments/ Machines with all

settings as per Internal Standard, ASTM, BS Standard requirements.

3. Controlling the Inspection of all Incoming Raw Materials,

brought out item like Polyester, Vinyl & Epoxy Resin, Glass fiber,

Sand, Rubber Rings for sealing & maintaining all the required

records.

4. Preparation of the documents required for Inspection, testing

of Raw Materials.

5. Preparation of new specifications for above items & others for

the approval, by R & D Department.

6. Preparation of Document for Client and Third Party Inspection.

7. To carry out Inspection & testing along with Third party

(Client) Inspection like BVQI, DNV, KEO, etc.

8. Working with international standards environment like ISO,

ASTM, British Standards & AWWA Standards.

9. To overcome suggestions to solve the Problems occurred during

Production of GRP & GRE Pipes.

10. Inspection of all New Moulds, Fixtures & Tools used for testing

& inspection of products & for production of GRP Pipes during the

Installation.

11. Maintaining all Quality Control & Assurance Records

(Documentation) of Inspection & testing of all Raw Materials, Bought

out items, Inprocess Product Inspection, Final Product Inspection as

per requirement of ISO 9001-2000.

12. Setting up of Long term & Short term - Qualification test for

GRP & GRE pipes like Hydrostatic Design Basis (HDB) Test including

Hoop tensile Modulus, Strain Corrosion (Chemical requirement test)

including Strain Measurement with Strain meter, Wet - Creep test &

short term burst test & Joint Leak - Tightness test as per ASTM, Abu

Dhabi Sewerage Services Company (ADSSC) Specifications & Abu Dhabi

Water & Electricity Authority (ADWEA) specifications.

13. Analyzing the Long term - Qualification test data for 50 years &

60 years, etc.

14. Monitoring & Controlling of calibration of Instruments /

Equipments / machines as per UKAS / NAMAS Standards & as per

requirement of ISO 9001:2000.

15. Maintaining Daily production Status, Dispatched Status, Finished

Goods, Goods in Stocks.

16. Testing of GRE pipe specimens - Glass transition temperature

(Tg) with the help of Differential Scanning Calorimetry (DSC)

machine.

17. GRP / GRE fittings inspection including the fabrication

process like Flanges, Tee, Wyes, Reducers, Manholes fittings, etc.

[pic]

Subsidiary of 'Amiantit Group-Saudi Arabia' with Technology

Transfer from Flowtite, Norway. Amiantit Fiberglass Industries India

Pvt. Ltd. is an ISO 9001-2000 certified Multinational Company &

having BIS license for GRP Product, NSF Certification, Underwrites

Laboratory Certification. Amiantit is engaged in manufacturing of

GRP UG/AG fuel storage Tanks up to 70KL and Pipes (Diameter ranging

from 300 mm to 3200 mm), Pressure Class from Gravity to 32 Bar for

Potable, Sewer, Sea water intake, drainage, etc. applications.

Amiantit is the Supplier of UG Fuel storage tanks to "Reliance

Petro-Chemical Pvt. Ltd". Also supply UG Double Wall fuel tanks for

"Shell India Ltd", GRP Pipeline & fittings for Lanco, L&T, Reliance,

IVRCL, etc.

Designation: Quality Control Officer

August 2006 - June 2009 (3 Years)

JOB RESPONSIBILITIES:

1. Inspection of all Incoming Raw Materials brought out item,

Inprocess & Final Product Inspection.

2. Preparation of specification for New Raw Materials, Special GRP

/ FRP Fittings.

3. Preparation of Document for Client and Third Party Inspection.

4. To carry out Inspection & testing along with Third party

(Client) Inspection.

5. Working environment with international standards like ISO 9001-

2000, ASTM, Indian Standards & Flowtite Standards.

6. To provide Technical Support to machine Set-Up & if any Defect

/ problem occurred in pipe on

Filament Winding.

7. Inspection of all New Mould, Fixture and Tools used for

production of GRP Pipes, Fittings & Tanks.

8. Maintaining all Quality Control & Assurance Records

(Documentation) of Inspection & testing of all Raw Materials, Bought

out items, Inprocess Product Inspection, Final Product Inspection as

per requirement of ISO 9001-2000.

9. Long term testing of GRP pipes HDB Test, Strain Corrosion

(Chemical requirement test), etc.

PROFESIONAL QUALIFICATION

1. AMIE in Mechanical Engineering (In-process)

Institute: Institute of Engineers (INDIA).

2. Diploma in Mechanical Engineering (1st Class) - 70.16%.

Board: Board of Technical Education, Goa.

Institute: Institute of Ship Building Technology, Goa, Vasco-Da-Gama,

Goa - India.

XIIth Science (2nd Class) - 53.63%

Board: Goa Board

Institute: Kamakshi Higher Secondary School, Curti - Ponda, Goa - India.

SCC (2nd Class) - 53.33%

Board: Goa Board

School: Shrimati High School, Velguem - Bicholim, Goa - India.

PROJECT UNDERTAKEN

Design & Fabrication of Amphicar (A Car which moves on Land as well as in

water).

OTHER RELEVANT SKILLS

Operating Platforms : Windows 98, Windows 2000 & Windows 7, etc.

Microsoft Office : MS Word, MS Excel, MS PowerPoint, etc.

OTHER DETAILS

Holding

valid Saudi Arabian Driving License (valid in GCC Countries).

OTHER INFORMATION

Name : Prasad Naresh Naik.

Father's Name : Naresh P. Naik.

Address : H. No.: 622, Near Dattatraya Mandap, Adpai

- Durbhat, Ponda - Goa, India.

Date of Birth : 03rd August 1986.

Sex : Male.

Marital Status :

Unmarried

Nationality

: Indian

Passport Number : H0364658

Language Known : English, Hindi, Konkani &

Marathi.

Interest & Activities : Music, Reading Books & Newspapers.

PLACE: PONDA, INDIA

Prasad Naik.

DATE : 30.09.2013.



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