Engineer Six Sigma

Richard Nebehay

440-***-**** (home)

216-***-**** (cell)

Email - acaqa7@r.postjobfree.com

Experience

Shiloh Industries 350 Maple St., Wellington, Ohio 44090

June 2008 – Sept 2013

Weld Engineer, Six Sigma Coordinator

Project Management

• Coordinated and assisted outside machine builders with design of new equipment

for reliability, functionality, and quality concerns based on the customer’s specific needs..

• Set up and control all weld schedules and parameters. Set up P.M. programs for all welders, tip

change counters, and set up vendor contracts for supplying all copper consumables for

productions needs.

Six Sigma Coordinator

• Managed continuous improvement and lean manufacturing projects using a form of six sigma and

kaizen for tooling, production, engineering, and quality.

• Managed capital projects to improve cycle time, reduce direct or indirect labor, to reduce scrap or

eliminating sort costs.

New Program Budget Planning

• Quotation for capital equipment needed for launch of new programs

• Determining cycle time needed, hours needed per year and labor needed per operation.

Design Responsibilities

• Designed automated machines for production needs, weld fixtures and poky yoke devices for

welders and dies using 2D -3D cad for enhanced detection on a variety of defects.

Corrective action team

• Work with quality department to determine root causes for welding defects and determine actions

needed to ensure customer that rejects would not be repeated for our customer base of Toyota,

Honda, General Motors and Chrysler Corporation.

Assistance

• Assisted our sister plants in Georgia and Tennessee with variety of welding concerns with Nissan

and Honda.

Skill Tool & Die 1190 Jaycox Rd, Avon, Ohio 44011

March 2006 – June 2008

Sensor Specialist - Automation and Robotics - Welding Engineer - Journeyman

Die maker

Head of Technology Department

• Build and Repair automated equipment

• Preventive maintenance on presses, welders, compressors, and vision systems

• Continuous improvement and design of die sensors used to insure safety and enhanced error

proofing capabilities

Accomplishments:

Received promotion from current position to weld engineer at a sister plant. New responsibilities

included: repair and maintenance of Motoman robotic welders, additionally became involved with many

types of resistant and Mig welding equipment for the Chrysler Corp.

Die-Matic Corp. Brooklyn Hts., Ohio 44109

January 2002 – March 2006

Tool and Die Maintenance - Building Dies - Troubleshooting - Repair - Sensor

Design/Installation

• Worked on progressive, blanking, and draw dies for all variety of automotive manufacturers.

• Troubleshooting and modifying dies for production needs.

• Design and installation of die sensors for a variety of possible defects.

Accomplishments:

Completed journeymanʼs apprenticeship and received card in Tool and Die after completing school at

Polaris Career Center.

Education

Polaris Career Center

Middleburgh Hts., OH 44130

Blueprints, Metallurgy Ferrous, Nonferrous Metals

Tool detailing, Drafting and Blueprints, Progressive Dies

Machine Shop Theory 1-2

Shop Math

Cuyahoga Valley Vocational School

Brecksville, Ohio 44141

Machine Trades

Brecksville-Broadview Hts. High School

Broadview Hts., Ohio 44147

Graduate 1997

References Available Upon Request.

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