Robert E. Malcolm
**** ******* *****, ******, ** 48003
Mobile: 586-***-****
Email: ***@********.***
Objective
To strategically apply my executive level expertise in
Manufacturing Operations, and Lean Transformation to improve and
optimize a global organization that is looking to expand
operations globally
Skills
Lean Implementation
Project Management- Agile Methodology/PMI Methods
Profit and Loss Management
Training Development and Student Teaching
Lean Six Sigma Black Belt and Design for Six Sigma Certified
Continuous Improvement Methods
KPI Development/Tracking
Data Driven Decision making
Root Cause Analysis -Failure Analysis
Strategic Plan Development
5S/6S
Budgeting (Design and Expense mgt) over $4 Billion managed
Employee Mentoring
Crucial Conversations
Portfolio Management
Resource Management
Relationship Builder
Global Vision
2012-2013 Dana Corporation St. Clair, MI
D.O.S. Manager (Dana Operating System)
Facilitated over 35 Kaizen events, with results in savings of
over $5,000,000.00 for the year
Developed Training and Trained 125 plant personnel on Continuous
Improvement Methods, Standardized Work, Job Training and Job
Relations - Dana's version of the Toyota Production System
Developed plan and managed the move of 2 full lines from
Rochester Hills Plant to St. Clair Plant
2010-2011 DTE Energy Detroit, MI
Sr. Continuous Improvement Expert (contract)
Identified process for accepting used equipment into the
reengineering process.
Utilized Standardized Work to identify opportunities for
improvement within the reengineering process
Through review of budgets and following developed process step
by step $500,000.00 was identified as misappropriated
2009-2010 Diebold North Canton,
OH
Sr. Program Manager - Global Quality and Reliability Group
(Contract)
Responsible for identifying and developing project scope,
charter, team members, and equipment resources - etc. Utilizing
Agile Methodology
Identified different testing procedure from Pass/Fail to Test to
Failure utilizing HALT/HASS testing. This procedure saved
approximately $2.5 million in testing assets per year
Developed process and was an integral team member of the global
engineering change management team
2008-2009 Caterpillar Peoria, IL
SR. Quality Engineer (contract)
Responsible for the management of 6 team members and the
facilitation of over 300 Design Failure Modes Effects Analysis
(DFMEA) in one year
Identified critical to safety applications within Large Mining
and Quarry Trucks in the Roll Over Protection System
Critical to identify parts of design that must be changed by
process not design. Rolled into PFMEA
Other Positions Held (1992 -2008)
Sr. Technology Consultant- TACOM - US Army
Executive Manager Lean Systems - DRM Technologies, Inc.
VP Operations- DRM Technologies, Inc.
Director of Sales - DRM Technologies, Inc.
Account Manager - DRM Technologies, Inc.
2001
Education
Bachelor of Science Business Oakland University
Rochester, MI