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Manager Operator

Location:
Appleton, WI
Salary:
80000
Posted:
October 25, 2013

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Resume:

Daniel D. Spiegel

**** ******** ******* *****

Menasha, WI 54952

*********@*****.***

920-***-****

Summary of Qualifications

Dedicated leader with comprehensive management experience and demonstrated the ability t o provide training,

managing, and encouraging team members to achieve objectives of the company while maintaining low employee

turnover. Has proven progressive track record of saving the company substantial amount of money by reducing

overtime, set up high efficient training programs, reducing supply cost, increasing machine speeds and efficiencies.

Some of the projects included: lean manufacturing, 6 Sigma and Kaizen events in reducing trims, down time, and

waste on both the Extrusion lines and on the Slitter Rewinder, reducing trims on all the machines lead to a savings

of 5 million dollars. A 6 Sigma project on waste with 3M supplier resulted in reduction of on and off wastes on the

Slitter Rewinder machines that produced another million dollars in savings. In addition, I also worked on a Kaizen

project involving down time on machines that included cycle times of on and off loading raw materials. It helped

reduce the change over time by about 10 minutes per roll change s of materials; this opened up 75 more days of

machine capacities yearly. I have over 20 years of pulp and paper converting experience with 7 years of proven

progressive leadership in production management.

Core Competencies

Budgeting & Cost reduction Staff Scheduling Superior mechanical skills GMP

Training & development Safety 5S MAS 90

Strategic planning ISO 9001 Operations management 6 Sigma Projects

Inventory control Lean Manufacturing Practice AIB MRP Date Entering

Redhawk ADP One Source

Professional Experience:

National Slitter Rewinder Specialist, LLC, Menasha, WI

Owner, President – May 2012– Present

Specializing in Slitter Rewinder machine efficiencies, to assist convertin g businesses in reducing

downtime, running products, trouble shooting machine capabilities, mechanical issues, training operators,

improve quality products and assist in setting up machines.

Coating Excellence International, Wrightstown, WI

Production Manager – Extrusion and Slitter Rewinding, 10/2010-5/2012

Manage the extrusion and rewinding divisions

Responsible for 195 million dollar operation per year

Led and delegated clear expectations to 120 employees including 2 production assistant managers and 4

supervisors

Capital and budget planning for efficiencies on machine improvements

Responsible for 3 high speed extrusion lines in addition to 11 winders and 3 applicator machines

Evaluate production statistics to make improvements and implement higher ou tput

Analyze budget allocation while implementing staff effectiveness and productivity

Led in lean manufacturing, 6 Sigma and Kaizen events that resulted in cost reduction on the Extruders and

Slitter Rewinders

Facilitated 6 Sigma projects with 3M and our quality department

Facilitated Kaizen project within the groups of; Flexo Presses, Off-Set Press departments and along with

our Bag Operations

Scheduled employees and scheduled machines for better efficiency

Worked with product development group on new projects

Experienced in the following types of substrates:

From 20LB paper to 240LB board, Films, Foils, woven, and non -wovens

Resins like HDPE, LDPE, LLDPE, mLMDPE, PP, HoPP, EMAA, Nylon, and PET

Types of products made:

Ream wrap, Sugar packets, Sugar pouches, Snack food packages, Bakery trays, Cheese wrap, Medical

packaging, Juice packets, Core wrap, Woven tree wrap, Non woven tabs for diapers, Non woven top form

for women’s pads, and Woven bags

Coating Excellence International, Wrightstown, WI

Production Manager – Slitter Rewinding Division, 01/2005-10/2010

Manage the entire rewinding division operation including data control specifications unit.

Oversees assistant manager, process leads staff and 56 employees

In charged of 11 Slitter Rewinding and 3 applicator machines

Travelled to multiple venders in the world for start up of many Slitter Rewinding and packaging lines for

new innovation.

Travelled to multiple vendors in the United States and Canada to help implement new innovations of

products, and to improve run ability and quality of products on their machineries and Coating Excellence.

Worked closely with the product development team for new products to run on the slitter machines for new

customers and businesses.

Coordinates with the product schedulers to help minimize downtime and maximize efficiencies on the

machines.

Preventive maintenance and ordering of parts for equipments

Reduced cost through working with outside vendors for internal products

Partner with other departments within the converting facility for product improvement

Manage and support employees on the floor to ensure effective operations

Coating Excellence International, Wrightstown, WI

Process Lead – Slitter Rewinding Division, 01/2004-01/2005

Travelled to multiple vendors in the world for start up of many Slitter Rewinding and packaging lines for

new innovation.

Coating Excellence International, Wrightstown, WI

Slitter Rewinder Operator/Team Leader – Slitter Rewinding Division, 09/2001-01/2004

Operated Cameron, Dusenbery, Webco, Jennerjohn & Deacro rewinders

Riverside Paper, Appleton, WI

Slitter Rewinder Operator, 02/1994-09/2001

Team Lead

Performed other duties of: pad maker operator, pulper operator, beater engineer, screen operator, and

sheeter operator rewinder operator.

American Paper Converters, Neenah, WI

Slitter Rewinder Operator, 06/1991-02/1994

Trimmer wrapper operator

Professional Training:

Lean Manufacturing Practices

Principles of Management Certification

TAPPI – Extrusion Coating and Slitter Rewinding

Winding Operations

Web Handling & Converting



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