Nagari Sahu
Coraopolis, PA - 15108,
Cell: +1-843-***-****
Email : ***********@*****.***
OVERVIEW
. Around 18 years of experience in the industry that includes 13
years in the Information Technology field in Oracle Applications
11.0.3/ 11i/ R12 with multiple end-to-end successfull life cycle
implementations in both Oracle Discrete-Process Manufacturing
(OPM)/Distribution area and over 5 years of domain experience in
the areas of Manufacturing, Supply Chain Management, Process
Redesign and Project management.
. Expertise in business process integrations with different modules
of both the Oracle Discrete/Process Manufacturing and
Distribution suite viz, Inventory, Order Management, Shipping,
advanced pricing, WMS, Release Management, Purchasing, iSupplier
Portal, Bills of Material, Engineering, Work in Process, Costing,
OPM Suite (Oracle Process Manufacturing).
. Implemented Oracle EBusiness Suites for clients like GE
Healthcare, Regal Beloit, Cummins Inc, Fujitsu America Inc,
Lifecell, JM Smucker, SABIC (Formerly GE Advanced Materials),
AstraZeneca Pharma, Aurobindo Pharma, Pepsi Co Intl (Study),
Charter Steel, Macsteel USA,US Steel.
. Understanding of all phases of ERP implementation such as
business process study, business requirement gathering,gap
analysis with respect to the To-Be solution design, development
and testing, transition, cut over, Go-Live, post production
support and post implementation audit.
. Experience working with the Onsite/ Offshore delivery model,
client relationship management, and project management.
SKILL SETS
. OPERATING SYSTEMS: Windows 95/ 98/ 2000/ NT
. ERPs: Oracle Applications 11.5.10.2/ R12
. Oracle Discrete Manufacturing Suite: (INV, OM, PUR, Advanced
Pricing, Shipping, RLM, iSupplier Portal, iProcurement, WIP, BOM,
ENG,MRP, Costing, ASCP)
. Oracle Process Manufacturing Suite: (OPM PD, OPM PE, OPM Process
Planning, OPM Quality, MAC/SLA, OPM Costing)
. LANGUAGE/ TECH: PL/SQL
. DATABASES: Oracle 9i/10g/11g
. TOOLS: TOAD, SQL Developer,HPQC, Share Point
EXPERIENCE
US Steel, Pittsburgh, PA
Mar 2013 - Till Date
Role: Solution Architect
. Part of the Accenture R12 Project team responsible for helping
the client in solution designing the future road map for the
implementation in the Tubular business.
Trouble shoot technical issues and problems, monitor progress against
plan, and communicate status to the PMO.
Gathering customer requirements, issues, writing and interpreting
functional design documents for Oracle add-ons and extensions and working
with technical developers, DBAs, and Oracle Support to meet these
requirements and resolve issues.
Established/Updated new standard cost for the Product items by defining
its formula, Routing, Recipe and generated the item cost by standard cost
roll up process.
Responsible for the OPM Costing and SLA modules set up and transaction
testing analysis for batch accounting.
. Provide support in the month end period closing by resolving
errors in the Lot cost process and accounting preprocessor.
. Designed a customization to generate the correct accounting entry
in SLA using the custom source capability.
LifeCell (A KCI Company), Branchburg, NJ
Jan 2012 - Mar 2013
Role: Solution Architect
. Part of the IBM R12 Project team responsible for designing
complex customizations in the manufacturing track adhering to the
FDA CFR 21 Part 11 norms in GMP validated enviornment, remapping
the existing customizations, Complete end to end full cycle
testing using all the custom objects in the MES enviorment.
. Configuration of Order Management and Shipping by setting up
Transaction types, order line workflow setup, processing
constraints, Holds, setting up pick rule, Pick grouping rule,
release sequence rule, document categories, document sequences,
document set, defaulting rules based on the customers, setup
price list, modifier and qualifiers, shipping parameters, ship
confirm rules, custom packing slip, bill of lading report, custom
commercial invoice report.
. Configured IR-ISO set up for inter org transfrer/Inter Comanty
transfer to transfer the Finshed Goods to Canadian business
entity.
. Configuration of inventory module by setting up operating unit,
inventory orgs, Organization Parameters, sub inventory, Flex
fields, Profile options, Catalogs, categories, UOM, Attribute
controls, Item type and Item Templates for different kind of
items, stock locators and cross-reference of items, Item Cycle
Count.
. Resolved the transactions stucked in the AR invoice interface.
. Defined cost sub elements, Bills of materials, Routing and
Established item standard cost by standard cost roll up
process.Analyzed the item cost history and variance
analysis.Maitaining the item cost by using the cost update and
cost mass edit functionality.
. Data Conversion Strategy for Manufacturing, Order Management and
Quality track which includes Formula, Routings, Operations,
Activities, Quality Tests, Quality Specifications, MES- Process
Instructions and Open sales orders.
J M Smucker, Orrville, OH
Jun 2011 - Dec 2011
Role: Manufacturing-Costing Lead
. Part of the OPM upgrade team from 11i to R12 responsible for
remapping the existing customizations, redesigning the affected
business processes to utilise the new R12 features, data
validation and MAC to SLA migration.
Macsteel USA
Mar 2011 - Jun 2011
Role: Manufacturing Lead
. Being Part of the manufactured team implemented Oracle suite
12.1.2 (Rel 12) for multiple locations for the Macsteel service
centre in the southwest region.
. Stream lined the lot cost process errors, variance analysis and
implemented the NCM process as a part of quality for material
rejection and claim processing .
. Mostly responsible for the OPM Costing and SLA modules set up and
transaction analysis.
. Provided post golive onsite production support, helpdesk ticket
resolution and month end period closing support for the business
users.
. Implemented ASCP in decentralized environment with centralized
multi-org planning using forecast spread functionality with
inline forecast consumption. ASCP was fined tuned with proper
time fences, safety stock, planned order quanties using fixed
lots, lot multiplier, fixed days supply etc. Planning detailed
reports were modified, created custom reports for inventory
projections.
Fujitsu America Inc.
July 2008 - Jan 2010
Senior Oracle SCM Consultant
Charter Steel, Saukville, WI
Nov 2010 - Dec 2010
. Part of the 12.0.6 to 12.1.3 upgradation team for testing the
business cycles and implementing the new functionalities.
. Implemented the OPM sequence dependent set ups, batchable
resource functionality for ASCP.
. Established new standard cost for the ingredient items and
generated the finished goods item cost by standard cost roll up
for year 2011.
. Used the lot genealogy functionality to have a complete
tractability of the item parent lot from receiving till shipping
in the value chain
. Defined test specifications, test methods, sampling plans,
quality system parameters, sample tracking, analysis and
generate certificate of analysis.
. Written the functional specification document for the OPM-MES
integration.
Regal Beloit Corporation, Grafton, WI
Jun 2010 - Nov 2010
. Functional Consultant for data conversion and custom components
development for the manufacturing track.
. Handled item conversion which was more complex due to decaded old
data in the Manman legacy system and so many business rules for
data extraction.Component pick list report and custom pegging
solution designing for parent and sub assembly Jobs.
. Defined BOM and WIP parameters and WIP account classes.
. Conducted user traing and CRP session for the BOM and WIP
modules.
Fujitsu America Inc, Richardson, TX
Mar 2009 - Jun 2010
. The project involves the implementation of Oracle eBusiness Suite
integrating with other applications like BaaN, Baxter, Road warrior.
. Functional lead for the distribution track, worked on the complete
solution design, system integration for the Repair and Managed
Service Business.
. Have completely automated the process of service request creation to
service request closure spanning transactions like Service Request
to Repair Order, Part requirement Fulfillment by IR/ISO creation
with back to back order creation.
. Configured Min Max planning for MRO items.
Oracle Applications, Oracle CRM: Release 11.5.10.2 (OM, INV, PO)
Edgepark Surgical Inc., Twinsburg, OH
Sep 2009 - Mar 2009
. Functional Lead for the Order-to-Cash track.
. Worked on the project that included the implementation of Siebel
as the front-end order taking system, Oracle eBusiness Suite in
the back-end to process the orders/ invoice, and PKMS (Manhattan
Associates) as the Warehouse Management system for handling the
inventory and shipping transactions; the biggest challenge was to
tightly integrate all the three systems and establish a seamless
flow of data within these three systems.
. Configuration of Order Management (BR100) and Shipping by setting
up Transaction type, workflow setup, processing constraints,
Holds, setting up pick release rule, grouping rule, release
sequence rule, document categories, document sequences, document
set, defaulting rules based on the customers, ATP Rule, setup
price list, pricing formula, modifier and qualifiers, shipping
parameters, ship confirm rules, custom packing slip, bill of
lading report, custom commercial invoice report, setting up
different printers for different document printing.
. Worked on the complete solution design, system integration of
Siebel, Oracle Applications, and PKMS (Manhattan Associates) with
SOA as the middleware.
. Created the KIT items using the Oracle PTO item and PTO BOM
feature.
Oracle Applications 12R (OTC), PKMS, Siebel
TTI Hoover, EL Paso, TX
Jul 2008 - Sep 2009
. Worked on the solution design for the schedule to build process
and the Out Side Processing (OSP) operation using isupplier
portal.
. Defined the WIP Parameter and accounting classes.
. Demonstrated the entire OSP operations using the isupplier
portal, the WIP job creation, move transaction, scrap and job
closure process.
. Defined BOM, Routing, and Resources for item cost roll up and
lead time roll up.
. Supplier Self Registration (Profile and Address), Purchase Order
Collaboration.
. Manage Order Changes, Streamline Payment with Online Invoicing,
using iSuplier Portal.
. Access to Data across buyer-managed organization, ASN/ASBN to
create shipment notification and invoices.
Modules Implemented : Oracle Applications: 11.5.10.2 (WIP, BOM, iSupplier)
KPIT Cummins Infosystems Ltd.
Senior SCM Consultant
April 2005 - June 2008
PepsiCo International, Jordan
Oracle Financials Upgrade to 11i and Implementation of OPM
. Onsite/ Offshore Project Manager
. Managed a cross functional team of five members that encompassed
Functional and Technical Resources for the Client Implementation
project
. Prepared the project plan and high-level process maps integrating
multiple business processes and systems for the toll gate reviews
to effectively communicate the project status upward to the
client, stakeholders, and management team
. Configured the quality module for the inbound logistics (PO
Inspection) and work in process production sampling process
. Used the lot genealogy functionality to have a complete
tractability of the item lot from receiving till shipping in the
value chain
. Defined test specifications, test methods, sampling plans,
quality system parameters, enabled quality wok flows, detailed
sample tracking, analysis and generate certificate of analysis
and certificate of compliance
. Conducted the stability study plan for the various raw materials
of different potency in different environmental condition.
Oracle Applications 11.5.9 (OPM, Costing, MFG, OTC)
Cummins Industrial Center, Seymour, IN/ Cummins Turbo Technology,
Charleston, SC
. Onsite Order-to-Cash Functional Lead
. Worked on the project that included the implementation of the
Oracle eBusiness Suite, Manufacturing, and Financial modules at
Cummins, one of the major plants for high horsepower diesel
engines and supported Oracle Applications for Cummins Turbo
Technology Business Unit
. Set up Order Management, Shipping, and Release Management modules
that included defining transaction types, system parameters,
processing constraint, defaulting rule, shipping parameters, and
release rules
. Defined RLM processing rules, crated/ assign CUM Keys, resolved
RLM exception messages, and defined trading partner.
. Set up supplier scheduling Bucket patterns, Scheduling Options
and Supplier CUM management
. Supported the integration between apps and Clear Orbit WMS
. Customized the cost of goods sold account generator to generate
the correct cogs account.
. Conducted the requirement analysis and business process mapping
study of the critical business processes to identify the gaps and
conceptualized the solution design process for the Order-to-Cash
process
. Streamlined the flow of consigned Inventory using the standard
Oracle Consignment Inventory Management feature as a part of the
process improvement
. Prepared the functional specifications for the customizations,
interfaces, and new requirements and helped the Offshore team in
the development process.
Oracle Applications 11.5.10.2 (eBS, Financials, MFG, OTC, RLM,
INV)
BearingPoint, Onninen, Oslo, Norway / Tata Auto Plastics
Onsite Production Support
. Onsite Support Coordinator
. Provided onsite production support for the faster resolution of
application issues and helped the users to use the application
smoothly and derive the maximum benefit
. Resolved tickets in the modules such as Order Management,
Purchasing, Inventory, BOM, Costing, and Work in Process
. Implemented the Engineering module for managing the engineering
change orders for the client
. Reduced the number of issues by almost 50% for the client by
following the process of Root Cause Corrective Action (RCCA) so
that the same problem was not repeated again and again, thus
significantly reducing the number of issues
. Prepared the functional specifications for the new requirements
and helped the GDC team in the development process till testing.
Oracle Applications 11.5.10.2 (Financials, MFG, OM, PO, INV, BOM, Costing,
WIP)
Fritolay Turkey, SMLC Lebanon (A PepsiCo JV)
Post Implementation ERP Auditing
. Onsite Auditor
. Evaluated operational efficiency and effectiveness in terms of
all relevant and usable features available in the ERP that were
being used properly avoiding duplication, repetitive data entry,
and non-value adding processes under Oracle Applications
environment
. Ensured that the financial, operations, and compliance risks were
adequately controlled, particularly for the areas that had direct
impact on financial records
. Evaluated effective configuration of Oracle ERP and assessed data
integrity, reliability, and consistency
. Ensured that proper access controls and segregation of duties
were in place under Oracle Applications environment
. Identified areas where improvements in current practices could be
done by benchmarking with good practices.
Oracle Applications 11.5.9
GENPACT (Formerly GECIS Software)
April 2003 - March 2005
Oracle SCM Consultant
. Worked for the Oracle Center of Excellence under the umbrella of
GE Capital International Services (GECIS) that mainly involved in
the implementation and support of eBusiness Suite Applications
for various GE Businesses
GE Plastics, Malaysia/ GE Plastics, Singapore/ GE Plastics, India/GE
Plastics Japan
Implementation of Oracle Applications at GE Plastics (OPM)
. Onsite/ Offshore Lead Consultant
. Led a team of 10 members that encompassed Oracle Functional and
Technical Resources to execute the deliverables from the offshore
. Define ASCP planning option, Sourcing Rules/BOD, Establish ODS
and PDS Link.
. Completed ASCP specific set ups in OPM like Resources, Forecast
and MPS Schedule Parameter.
. Multi org planning, setting up the data collection process.
. Defined formulas, recipes, planning schedule and forecast, and
OPM company fiscal policy.
Oracle Applications 11.5.9 (OPM, Financials, QM, PP, Process Execution)
Satyam Computer Services Ltd.
September 2000 - April 2003
Senior Associate
AstraZeneca Pharma India Ltd./ Aurobindo Pharma Ltd.
Implementation of Oracle Applications (OPM)
. Onsite Team Member
. Carried out the requirement analysis and business process mapping
study for the critical business processes to identify the gaps on
the OPM modules
. Conducted comprehensive on-hand product training on the OPM
modules to the project core team members
. Provided workarounds/ customizations requirements for the
identified gaps
. Documented the SOPs, set-ups, gap analysis, and As-Is and To-Be
process flow documents
. Carried out application setup for the OPM modules such as formula
management, quality management, process execution, mac and cost
management.
. Define cost overhead and run the actual cost process to establish
the cost, generated test subledger report.
. Worked on extensive unit and integration testing on the above
modules
. Provided post production support during the after Go-Live stage
Oracle Applications 11.0.3/ 11.5.7 (OPM, INV, PO, OM)
GE Medical Systems
Integration Testing for GE Medical Systems
. Offshore Team Member
. Conducted system integration testing and validated transactions
related to the discrete Manufacturing modules such as Inventory,
Bills Of Material (BOM), MRP, Work in Process (WIP), Purchasing,
and Order Management as per the standard global test scripts of
the client.
. Responsible for standardization of test scripts, designed
comprehensive testing plan to automate the testing process by
using the WinRunner tool, and ensured all the business case
scenarios were fully tested.
. Defined forecast set, MDS (Master Demand Schedule), Planning
Parameters run MRP/MPS for generating the exception messages and
the Planned orders.
. Alarmed the client on the issues to be taken in consideration
during integration testing
Oracle Applications 11.5.7 (MFG, INV, BOM, MRP, WIP, PO, OM)
Saint-Gobain Vetrotex India Limited
Furnace Rebuild Project
September 1999 - September 2000
Management Trainee
. Worked for one of the leading Fiber Glass manufacturers in the
world, the Indian subsidiary of Compagnie Saint-Gobain (CSG) of
France, a Fortune 500 company
. Prepared master production scheduling and materials requirement
planning as per the rolling quarterly forecast
. Prepared the project planning and scheduling for the Furnace
Rebuild project at Saint-Gobain
. Evaluated and rated vendors with respect to the supplied items as
per the company guidelines
. Worked in close liaison with various consulting firms such as
Vetrotex International, France in relation to plant process study
and improvement and also in various expansion and modernization
projects of the plant
Indian Rare Earths Limited
September 1993 - June 1997
Production Engineer
. Worked for the public sector, under the Department of Atomic
Energy, Government of India, a leading producer and exporter of
beach sand minerals such as ilmenite, rutile, garnet,
sillimanite, zircon, and monazite in India
. Managed the shop floor production activity independently and
carrying the operation of continuous dredging production line
. Responsible for planning and shift scheduling for the requirement
of human resources
. Responsible for safety of man, machinery, and plant's integrity
during the production shift
. Participated in various change management programs at shop floor
level for the implementation of TPM
. Established good co-ordination and interpersonal relationship
with other departments for smooth plant functioning
CAREER PATH
. Sr. Consultant, RJT Compuquest Inc. ( Apr 2011 - Till Date)
. Sr. Consultant, Fujitsu America Inc. (July 2008 - Mar 2009, Jun
2010 - Jan 2011)
. Sr. Consultant, enrichiT Inc. (Jun 2009 - Jun 2010)
. Systems Manager, KPIT Cummins Infosystems Ltd, 3 Yrs (APR 2005 -
Jun 2008)
. Consultant, Genpact, (Formerly GECIS -Software), 2 Yrs (Apr 2003
- MAR 2005)
. Sr. Associate, Satyam Computer Services Ltd, 2 Yrs 7 Months. (Sep
2000 - Apr 2003)
. Management Trainee, Saint-Gobain Vetrotex India Ltd, 1 Yr (Sep
1999 - Sep 2000)
. Production Engineer, Indian Rare Earths Ltd, 3Yrs 10 Months (Sep
1993 - Jun 1997)
EDUCATION
. BS of Engineering in Mining, National Institute of Technology
(NIT), Rourkela, India, 1993
. PGD in Management (Systems and Operations), Goa Institute of
Management, India, 1999
. Pursuing the CPIM Certification Program
. Certification - ASCP, Oracle Corporation
. Training on Six Sigma from GE
. Completed Basics of Supply Chain Management (BSCM) Module, CPIM