JAMES C. WOOTEN
734-***-**** - home 734-***-**** - mobile *********@*****.***
EXECUTIVE PROFILE
. Change Management ( Acquisition
Management
. Results-Based Manufacturing Process ( Human capital
ROI/Metrics
. Consensus-Building & Team Leadership ( Strategic Talent
Development
. Process Streamlining & Improvement ( Strong Employee
Relations
An organized professional with a successful record of business partnerships
in diverse automotive industry manufacturing environment. Creative leader,
recognized for aligning company-wide direction to achieve long-term
business imperatives. Skilled communicator accomplished in all
manufacturing disciplines, with experience in building manufacturing
processes that drive organizational performance. Results-oriented,
proactive style and the ability to personally take ownership on complex
issues.
CAREER PROFILE
PKC Group - North America division of
AEES, Inc., Farmington Hills, Michigan July 2010 - Present
A Division of Platinum Equity, acquired from Alcoa in 2009.
Alcoa acquired Engineered Plastic Components, Inc. (EPC) in 2002.
Automotive Supplier for Electrical Connectors and Power Distribution
Systems
Director of Operations, Wire and Components, NA
Full P&L responsibility for all North American Wire and Components
facilities
. Full P & L responsibility for all North American Wire and Components
facilities located throughout the US and Mexico ($550m business unit
responsibility)
. Consolidated from seven manufacturing facilities down to four to maximize
manufacturing footprint space and overall business unit profitability.
. Oversaw the construction and facilitation of a new world-class injection
molding facility in Torreon, Mexico - Start-up facility in Torreon Mexico
. Reduce inventory amongst all plants from $61m to $42m within 16 months
using world-class lean manufacturing tools (Kaikaku)
. Increased delivery performance of the entire business unit from 91% to
current 99%
. Increased EBITDA from 9% to 17% through plant consolidations, Kaizen
activities, improved quality and plant operation metrics
. Business Unit TRIR for the past 3 years .061 with a total of two
recordable injuries
. Successfully transferred 100% of current operations from Mattawan,
Michigan to Torreon, Mexico to include 90 injection-molding machines and
70 high-speed assemblies spanning 500+ customers.
. Continually reduced the cost of poor quality by 50% annually
. Maintained minimum turnover rate less than (3%) thru transfer of
business.
. Successfully reduced the overall accident rate by from 3 annual
recordables to zero
Western Forge - Colorado Spring CO January 2009
- June 2010
. Full P & L responsibility for 5 manufacturing facilities included one
warehouse operation ($90M business unit responsibility)
. Deployed to turn around a near bankrupt operation
Company was weeks away from liquidation but within 12 months was able to
turn the operations around and sell to a strategic buyer and make
shareholders whole.
Cadence Innovation
Chesterfield Township, MI
General Manager
January 2007 - January 2009
. Full P&L management responsibility for Chesterfield operations
. Manage and lead workforce of 9 staff members encompassing Safety,
Human Resources, Quality, Materials, Molding, Paint, Assembly,
Engineering, and IT and indirectly supervise over 100 salary and 850
hourly employees.
. Planned and realigned organizational structure and operations to
position operations for profitability
. Instrumental in successfully launching 15 interior vehicle programs
for GM and Chrysler
. Increased EBITDA 75% by reducing scrap and labor and maximizing
productivity
. Oversaw facilitation and current factory vision of 750,000 sq ft.
facility
. Reduced formal customer complaints by 70% and PPM by 90%
. Track record of streamlining operations, maximizing productivity, and
turn-around management
. Direct the overall activities of the factory to ensure customer orders
are received, scheduled, produced and shipped on time at the lowest
possible cost to meet customers' requirements, while maintaining
established quality standards and fastest lead times.
. Involve associates through utilization of cross-functional teams to
effectively work together to solve problems, improve efficiency of the
manufacturing processes, improve the quality of the work environment,
as well as, improve the quality of the products being produced.
. Maintain and review plant safety programs and ensure compliance with
OSHA and general manufacturing practices
. Promote and instill a culture of continuous improvement through Lean
Manufacturing principles and practices through work flow, 6S, and
process improvement projects
ASC, Incorporated
General Manager Trenton, MI & Livonia, MI
April 2005 - October 2006
Plant Manager Lansing, MI & Newcastle, DE July
2001- April 2005
. Responsible for the financial management, leadership and direction of
all manufacturing at ASC facilities.
. Responsibilities encompass management of multiple customers, programs
and processes.
. Direct the activities of Assistant Plant Manager, Area Managers, Plant
Controllers, Quality Engineers and Materials management. Report
directly to the Chief Operating Officer.
. Develop strategic and annual operating plans, forecasts, budgets,
operational analysis and
downturn plans.
. Review and coordinate programs designed to achieve budget limits, to
improve cost-profit ratios, improve purchasing/material service and to
train and staff the organization.
. Develop plant layouts, production capacities of each department, plant
procedures and quality standards while complying with all local, state
and federal laws and regulations.
. In conjunction with department heads, developed processes for
identifying availability of raw materials, maintenance of plant and
equipment, product quality control, related production reports, labor
and material costs and other factors to insure operating costs are held
at the budgeted level.
. Oversaw plant remodeling, including the installation of "quick change"
die cart system resulting in reduced cost and timing for tool
changeovers in RRIM area.
. Re-opened paint production facility and had fully operational within
days in order to support customer requirements for Viper Coupe program.
. Oversaw and supported obtainment of TS 16949 certifications for the
plant.
. Maintained 100% delivery rating on a regular basis to automotive
dealerships for service parts and accessories for the Chevy SSR program.
. Oversaw and finalized Teamster labor negotiations while avoiding any
employee strike.
. Oversaw and supported obtainment of TS 14069 certifications for the
plant.
. Implemented lean manufacturing policies and standards resulting in cost
savings and smoother plant production.
. Responsible for launching start up plant supporting GM/Saturn via
providing and installing rear seat DVD entertainment systems through a
second stage manufacturing operation
. Responsible for the management and operating results of plant: plant
production, financial performance, meeting customer requirements and
associate safety and well-being.
. Implemented and maintained QOS/MOS Scorecard and supporting charts
tracking key factors for plant production on a monthly and year to date
basis.
. Oversaw and supported obtainment of ISO 9001 and ISO 14001
certifications for the plant.
ASC Incorporated
Southgate, MI
Materials and Logistics Leader
January 1998 - June 2001
. Reporting to vice president of manufacturing, responsible for entire
material and logistics activities including ten manufacturing
locations. Managed 4 direct and 10 indirect reports (including plant
material managers).
Genasys (ASC/GM Joint Venture)
Lansing, MI
Final Process Supervisor
April 1994 - January 1998
. Supervised 37 GM UAW employees.
. Reduced overtime 45% and hours per vehicle 30%.
EDUCATION
Henry Ford Community College - Dearborn, MI - 1987-1991
46 hours to Bachelor's Degree in Business
REFERENCES
Available upon request