Sheet Metal Engineer

Wasiq Ahmed

**** ******* ***, ******, **-*****

: 316-***-**** Res: 734-***-****

:*****.*****@*****.***

Summary

Certification on Six Sigma Green Belt (CSSGB) by ASQ with 5 years experience in Product Design and Implementation, Statistical

Process Control and Lean Six Sigma Quality Control

Hands on experience in CAD modeling, CNC machining, Robotic arm inspection on sheet metal and plastic components

Strong Knowledge about flexible manufacturing systems and production process such as Push, Pull, Lean Systems,

TPS, TPM, Kaizen, Kanban, JIT, 5S, VSM and MRP

Well versed in preparing documentation and SOP’s in accordance with ISO standards (9001, TS-16949),OHSAS 18001,HIS,TIS

Professional Experience

Graduate Research Assistant, Systems Department, WSU Libraries, Wichita State University – January 2011 –August 2013

Provide desktop support and maintenance including windows installation using deployment toolkit and ghost imaging for

Windows and Mac operating system

Provide hardware installation, commissioning and trouble shooting of Desktop, Network and IT equipment

Inventory management and handling of equipments, track of obsolete items and perform feasibility studies for new products

Document and create SOP, control documents, installation manuals, FAQs using Microsoft Office tools and Uperform

Participated as a team member in Kaizen Events, applied various lean manufacturing analytical tools such as 5S audit, Process

Mapping, Value Stream Mapping

Analyze, log, track software and hardware matters related to network connectivity issues, printer, server

Design Engineer, Advance Manufacturing Division, Procon Engineering (Pvt.) ltd . - January 2005-Feburary 2010

Belong to Automobile Industry & Tier one vendor of all Automobiles in Pakistan. Joined Procon Engineering (Pvt.) Ltd. in Jan 2005 as

CAD/CAM Engineer in Advance Manufacturing Division and worked as Deputy Manager Designs (CAD/CAM/CAI) in AMD till Feb

2010

Design & Development

Design review of sheet metal dies, injection molds, Inspection fixtures, and Welding jigs of projects

Create models through Drawings, IGES data and through Point Cloud Data using Modeling & Reverse Engineering software

(Pro-E Wildfire, CATIA V5 & Geomagics 7.0)

Perform CAM of the Die Components through software and perform Tool Path Generation, make G&M codes for CNC

machines ( Pro-E Wildfire 2.0 & 3.0,CATIA V5)

Perform Robotic Inspections for comparing the results of final product as per the standards given by customer

Liaisons with development and Q.A departments of OEM’s on different pro blems occur during designing, inspection and other

technical problems

Coordination and preparation of documentation of design department to accomplish the QMS (I SO-9001, TS-16949, and

OHSAS 18001),also gives KAIZEN and 5S awareness sessions

Monitoring and tracking of project progress activity in design department and manufacturing department for on time

completion of projects

Production and manufacturing capability review for project, applying method engineering techniques

Installation of presses and equipments, Foundation design drawings and layout of Heavy Press shop

Selection and Installation of machines and equipments for various departments e.g. Tool Shops, CNC department, welding

shop and power presses etc

Projects that had been done successfully are numerous from which some of them are as under:

Toyota -Indus Motor Company:

Floor, Deck & seat assembly components, etc. of Toyota Hilux 2006

Recliner Components, Ctr. Pillar, Front Pillar, Roof Headlining, etc. of Daihatsu Cuore

Seat foam molds, sheet metal components, sun visor, etc. of Toyota Corolla 2008

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Honda Atlas Company :

Seat assembly components, Roof headlining, Frame A & B, Stiffener, Center Pillar, seat foam pads etc. of Honda Civic

2006, Honda City 2004-5

Sheet metal components, foam pads, complete seat assembly components, welding jigs & Inspection fixtures of Seat

frames, etc. of upcoming model of Honda City 2009

Suzuki Motors :

Seat foam molds, sheet metal components, Recliners & Adjusters etc. of Suzuki Cultus, Alto, Baleno and Swift 09

Various Components of other Automotive Companies, Sigma Motors for Land rover, Nexus Motors for Chevrolet Joy, Master

Motors for LTV’s, Nissan Diesel Trucks, Hyundai Santro, Sportage SUV

Education

Master of Science in Industrial Engineering, July 2013

Wichita State University, Wichita, KS, USA

Bachelor of Engineering in Industrial & Manufacturing Engineering, January 2005

N.E.D University of Engineering & Technology, Karachi, Pakistan

Technical Skills

Computer Languages: Academic knowledge of C/C++, VBA, T-SQL

Presentation & Project Planning Tool: MS Office, MS Visio, MS Project, Primavera, Adobe Photoshop, Uperform

Data analysis and Statistical software’s: Stat graphics, Design Expert

Design software’s: Auto CAD, Pro-E Wildfire, CATIA V5

System modeling software: Block Sim 7, Weibull ++7, Item QRAS

Virtual simulation and Testing software: Power Inspect, Auto form,Fast Blank, Dyna form

Reverse Engineering Tool: Copy CAD 5.0, GeoMagics 7.0

Operating System: Windows, MAC, Basic understanding of Windows Server, Active Directory, DNS and Domain Controller

Professional Certificate Courses

Six Sigma Green Belt by American Society for Quality (CSSGB)

Computer Aided Manufacturing from Pak Swiss Training Center Karachi. (80 hrs.)

Productivity Tools: 5S & Kaizen organized by NPO in NEDUET.

QMS Systems: ISO-9001, TS-16949, OHSAS-18001, TIS, HIS.

JETRO Training on Sheet Metal Technology.

Dies & Mold Technology from Pak Swiss Training Center Karachi. (180 hrs.)

Sheet Metal Tool Designing Tech. from NIDA Lahore (TUSDEC) (60hrs.)

CIMCORE ARM 6-axis Portable CMM training along with Power Inspect from Digigate Technology (Thailand) Co. Ltd.(96 hrs.)

Jigs & Fixture Designing Technology For Welding & Inspection from T.S Tech. India(56hrs)

Professional Affiliation

American Society for Quality (ASQ)

Institute for Industrial Engineers (IEE)

Society for Manufacturing Engineers (SME)

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