Test Engineer

PANKAJ KUMAR DWIVEDI

Contact No.-093********, 098********

Email - ***********.*******@*****.**.**, ***********@**********.***

OBJECTIVE:

> Seeking a challenging position where the knowledge I have

gained can be utilized for the development of the

organization. Aim is to maximize and enhance my skills to

serve for the progress of the organization.

Professional Experience (7 Years in Testing, Validation & Development)

. Knowledge of Thermal & Mechanical Testing

. Knowledge of testing methodology, type of tests such performance test,

durability, reliability, multi environmental tests, accelerated life

test, meaningful validation on component & system level and/or Vehicle

Level Testing.

. Sound knowledge of Bench Test Rig System Calorimeter & HVAC Airflow

measurement System

. Knowledge of Condenser Radiator Calorimeter on Component Level Test

. Knowledge of Vibration, NVH testing Component & Vehicle level.

. Performance Testing as Compressor, Condenser & Evaporator & Whole HVAC

System

. Knowledge of Pressure Cycle M/c& conduct test based on customer

Spec/Delphi STPs

. HVAC System performance target setting based on competitor vehicle

benchmark study.

. Generate Test Reports based on actual Vehicle level Tests and validations

. Conduct the test as per customer specific standard or worldwide

Standard

. Preparation of quality test reports & maintaining test results data

base in an organized manner.

. Study the various world class Test Standards like DDS, JIS, Delphi

STPs, and ASHRAE. Etc.

. Knowledge of making proto type Sample as Condenser, Radiator Etc.

Professional Education

> B.E in Mechanical Engineering from the Institute of Mechanical

Engineers year 2011.

> Diploma in Mechanical Engineering from UP BTE with First Division year

2003.

> STCW Certificate course in International Marine Academy Mumbai year 2004

to 2005.

> NCC 'B' Certificate UP-63 divisions from Govt.Polytechnic Lucknow in Year

2003.

EMPLOYER: Delphi Thermal System Greater Noida

(Effective June 2010-Till date)

Designation: Engineer - (Product Development & Test facility)

> Delphi in India has been operating as a wholly owned subsidiary of the

parent company since 1995. There are five manufacturing facilities

located in Bangalore, Noida, and Gudgeon, besides the Technical Center

located in Bangalore. Delphi's key customers in India include Tata

Motors, Maruti, General Motors India, AL-Nissan, Haier and Voltas.

RESPONSIBILITY:

> Responsibility to development of Proto Sample as Condenser, Radiator

etc

> Ensure timely completion of tests and required validation activities

on allocated tasks

> To perform bench marking exercise and Design of test fixtures

> Understand the importance of Customer requirement and percolate it

down the line

> General vibration test for Endurance, Resonance Search, Random

vibration, Sine Vibration and Shock test (Engine & body mounting

parts).

> Responsible for all Component Level Test on Electro-dynamic Vibration

shaker System (1000Kgf) actual Vehicle Service Position.

> Responsible for all System Level Test on AC System Bench actual

Vehicle Service Position.

> Component Level Test on Condenser Radiator Calorimeter actual Vehicle

Service Position.

> Responsible for Airflow measurement test HVAC & Vehicle level on Wind

Jammer M/c

> Responsible for thermal durability testing on Condenser, Radiator

Pressure Cycle M/c

> Conduct all testing as per customer specification, worldwide standard

as DDS, JIS, Delphi STPs,

> Validate the AC performance as well as proto sample & benchmarking on

System/component level

> Prepare the Test Report & Conclude the report for further improvement

> Preparation & documentation of test Result & Reports.

> To execute planned infrastructure capabilities.

> Maintain the Calibration all Testing Equipment as per Schedule.

> Maintain test request, test data, test report,check sheet,test

shedule,test summary for all testing M/c

PAST EXPERIENCE

EMPLOYER: Subros Auto Air Conditioning System Limited,

(Effective June 2006-May 2010)

Designation: Assistant Engineer - (Product Development & Endurance Testing)

JOB PROFILE

In testing dep't., there are different facilities for different type of

test, we have conducted the test in each facility, these facilities and

tests are following:

MECHANICAL TESTING

Responsibility

> Responsible to conduct all tests in Vibration & NVH Lab in component

level.

> Knowledge of operating Electro-dynamic Vibration shaker System (6000

Kgf & 1000Kgf).

> Having knowledge of operating Noise &Vibration measurement of

component & vehicle level.

> General vibration test for Endurance, Resonance Search, Random

vibration, Sine Vibration and Shock test (Engine & body mounting

parts).

> Fitment of the component on the bare table in actual vehicle position

for the vibration testing in the three directions (X, Y, Z).

> Conduct the vibration test as per specification JIS1601, DDS1125

standard & Customer spec.

> Mount the Specimen on the NVH lab and Set the Microphone,

accelerometer on position as per Spec.

> Using LMS Data Acquisition Software System for NVH testing in NVH Lab.

> Display results in 1/3 Octaves band or in Narrow band Spectrum

frequency.

> To find out the Resonance frequency through the Impact Hammer.

> Capturing the road data and simulate the failure condition in bench

level.

> To analysis the data through Time, Frequency or Modal domain.

> Analysis the market problem to simulate same failure condition in test

lab.

> Design & Prepare the vibration & NVH fixture as per Vehicle condition

for new project.

> Maintain the labs Log Book, BTM, DTM, ATM, Lab Utilization sheet & lab

test summary.

> Used 5-WHY Analysis tool to resolve problems in component & vehicle

level.

> Take Suggestive, Corrective& Preventive action to resolve the problem

& validate the parts.

> To maintain Kaizen, Poka Yoka, 5S,QMS,EHS System in test facility

THERMAL TESTING

Responsibility

> Prepare the Vehicle & Conduct the test on Vehicle level in Wind

Tunnel Lab

> Fitment the component on Vehicle & Conduct test as per Customer

spec or worldwide Std. Wind Tunnel Lab we conduct test as Charge

optimization, Cool down test, Heater Test, ODCD test etc.

> System level (System Calorimeter) Test for various thermal tests

like, AC, Heater Performance Test, Thermistor location, Air Mixing, Antifreeze test, TXV optimization test

> Retrieve & Compile the data on a world class data acquisition unit

INDUSTRIAL TRANINGS

. Awareness of ISO & QS-9001, TS-16949, OSHAS-18001 Standards.

. PFMEA & SPC.

. PST (7QC Tools)

. Team building & interpersonal relationships.

. Awareness of 6-Sigma.

. 5S & Kaizens.

. EHS (ISO-14001)

. Three months training in Production Dep't. In order to interact

with Shop Floor Techniques & enhance to manpower management skill.

COMPUTER SKILLS

. Hands on experience on metaphase team center Software & MFG Pro

. A front end user of SAP R/3 Material Management Module

Well known about

refrigeration software like Refprop6.01, Cool pack, Refprex,

Refrigerant Utilities.

. MS-Office, Computer Hardwar

Personal details

Father's Name Ramesh Chandra Dwivedi

Date of Birth 12th Jan 1982

Linguistic Proficiency English, Hindi

Marital Status Married

Passport No. F 2244308

References Will be provided on request

DECLARATION:-

I hereby declare that the above information

is true to the best of my knowledge.

Date:

Place:Greater Noida

(Pankaj Kumar Dwivedi)

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