design

Address

**** * ***** **

APT# ****

WICHITA-*****

KANSAS

SATYA NARAYANA.S

***********@*****.***

Mobile-+001-316-***-****

PROFESSIONAL SUMMARY

> Over 12 years of experience in the areas of Project Engineering,

Design, Product Definition, Supply Chain Management, Vendor

Development, Material Review Board (MRB) Representative, Technical

Documentation for FAA approval, Reverse Engineering of Aircraft Engine

Components. Expert in Design of High End Horizontal Mounting Pump Kits

used in Petroleum, Fertilizer and Chemical industries as per API

requirements and Customer specifications and creation of P&IDs,

Schematic diagrams

>

SKILLS PROFILE

Areas of Expertise:

Conceptual Designing & New product development Detailing & GD& T as

per ASME Y14.5M 1994 Parametric Modeling, Design support for

Mechanical Engineering products. Project Planning Mgmt., Project Time,

Quality, Cost & Risk

Conducting RCA (Root Cause Analysis) Writing Technical Documents,

Standard Work Reports Conducting Design Reviews, Project Kickoffs

Geometric Dimensioning & Tolerancing, Tolerance Stack up & Analysis

.

. Project Management: MS Project 2007, MS Office (Excel, Word,

PowerPoint, Outlook) Software

. CAD / CAM Software: Unigraphics NX 8.5(All version right from V-16),

Solid works, AutoCAD, Solid edge, Pro-E & Catia

. PDM/PLM APPLICATION : TEAMCENTER ENGINEERING (All

versions)

SKILLS PROFILE

Areas of Expertise:

. 1 Years of working relationship with MRJ (Mitsubishi Regional

Jet) AS Material Review Board (MRB) Representative

. 7 years of experience in working with Aero structural design

programs for different programs,Beoing Bombardier C Series,

Bombardier M170, COMAC and C-SERIES and UTAS

. 6+ Years of experience in PLM / PDM Software TEAMCENTER ENGINEERING

(All versions).

. Familiar in drawing release process and handling of Engineering

Change Notices and Engineering Change Requests in JD Edwards ERP

system.

. 2 Years of working relationship with Pratt & Whitney, USA, 4 Years

of working relationship with Hamilton Sundstrand on Electric System

Actuation Systems, Ram Air Turbine Systems etc. 4 Years of

engagement with UTC customers

. 1+ Years of experience in Developing of Repair Operation Sheets in

CAPP2-ES (Computer Aided Process Planning) for Stator Components of

V2500, PW4000 and PW2000 Engine Models, Quality Checking the

Operation sheets for dispatch.

. Expert in Design of High End Horizontal Mounting Pump Kits used in

Petroleum, Fertilizer and Chemical industries as per API

requirements. Was responsible for complete design of the product

line, selection of vendor components, creation of manufacturing

drawings for assembly shop and installation drawings for customers

. Understanding Customer specifications and creation of P&IDs,

Schematic diagrams

. Design of Base plate and Lube oil reservoir per API 610 and API 684

standards for mounting Gearbox, Main Driver & Instrumentation

Panel. Grouting, foundation bolts, leveling screws are designed per

API standards

. Profound functional knowledge of Developing the Manufacturing

operation sheets (MOS) to computer aided process planning sheets

(CAPP2-MFG) for stators of JT9D, PW2000 & PW4000

. Involved in Supply Chain Management to develop business case,

manage the passport reviews at different levels of transitions to

suppliers across the globe. Activities include obtaining quotes,

evaluate the suppliers technical capabilities, place the orders,

overlook their manufacturing activities, qualify the parts, drive

to the schedules & budget, burn down plans, overlap plans etc.

. Manage the cost reduction projects in terms of schedule, budget,

engineering activities (design, analysis, drawing release),

preparing Engineering Transition Validation (ETV) document,

coordinating with Testing group for validating the parts, top level

ECs, customer document updates.

. Procurement, inspection, installation and vendor development of

capital equipment's like Wagon Tippler & Side Arm Charger, BF/SMS

Elevators, Single Girder cranes, Turbo Generator sets, Continuous

Casting Machine, Platform Weighing machines etc for a new 1 MT

(metric tonne) steel plant

. Communicating with vendors for selection of various components

required for kit development like Pressure & Temperature gauges,

Transmitters, Switches, Heat Exchanger, Filters, Electrical

Junction Boxes, Proximities, Thermocouples, Terminal blocks, Check

Valves, Relief Valves, Hand valves etc

. Co-ordinate with FAA chief engineer and prepare technical

presentations, similarity reports, test reports etc to get FAA

approvals for transitioning parts

. Generated technical documents: Qualification Test Plan,

Qualification Test Procedures (QTP), Qualification Test Reports

(QTR), Engineering Change Proposal (ECP), Qualification by

similarity report (QSR) and evaluation reports to meet customer

deliverables

. Creation of Computer Aided Process Sheets, First article inspection

reports using a customized CAPP2 tool of Pratt & Whitney.

. Project effort estimations, identifying resources and allocation.

Setting up Milestones & Deliverables for projects. Risk analysis,

monthly target charts, adherence to quality systems, defect

tracking, Pareto charting, finding the root cause for turn backs &

escapes etc.

. Project Engineer for power distribution BPCU LRU commonality design

for Hamilton Sundstrand's 4 different programs, Bombardier C

Series, Bombardier M170, COMAC and C-SERIES.

. Understanding Customer specifications and creation of P&IDs,

Schematic diagrams

. Design of Base plate and Lube oil reservoir per API 610 and API 684

standards for mounting Gearbox, Main Driver & Instrumentation

Panel. Grouting, foundation bolts, leveling screws are designed per

API standards

. Reverse engineering of and 3D Parametric modeling and creation of

manufacturing drawings in UG V16-NX for Pratt & Whitney's various

aircraft engine lines (combustion chamber, turbine exhaust case,

diffuser case, Burners, Brackets, full nozzle mount casting, ASR

rear mount plate, LDI side flow shield and various other parts)

actuator housing, gears, clutch armatures etc. using reverse

engineering through accurate CMM data, for Intier Closures.

. Hands on experience in creating Top level assemblies, customer

interface drawings, manufacturing drawings with GD&T as per ASME

Y14.5.

. Profound functional knowledge on Injection moulding components like

Philips Modena ironing system and functional knowledge of Aerospace

in Air Management system and Actuation system and Cutting Tools

like Milling, Turning and Hole making tools.

. Involved in Conceptual Design and Manufacturing drawing release

process

. Extensive domain knowledge in manufacturing processes and CAD/CAM

Package.

. Creation of Mockup models for the Customer with hiding the

technical information and Appling all the textures, like material,

color overall Dimensions. And creation of design note book for the

all the new designed products.

. Good Knowledge on UTC ACE (Achieving Competitive Excellence).

Practice 6S principles at work and outside. Worked as ACE pilot at

HS Infotech Design Center.

ONSITE EXPERIENCE

MRJ (Mitsubishi Regional Jet) : Oct 2010 - Jan 2012

Position : Project Coordinator

Role / Responsibilities:

. Support in-service aircraft for repairs & MRB activities.

. Work closely with Manufacturing, Repair & Overhaul, Product

Support, Quality and Stress. Department and define landing gear

repair solutions.

. Coordinate design modification for landing gear components. Update

drawings and documentation and coordinate design and qualification

deliverables from supporting functions.

. Liaison with external suppliers/customers and coordinate

engineering investigations.

. Prepare and update documents using PDM system.

. Use CATIA V5 to create repair drawings.

. Enthusiastic participation in Design Team activities.

. Support Qualification Testing.

. Responsible for Disposition of non-conforming parts of MRJ

commercial aircraft Pylon structure encountered during

manufacturing/assembly processes and production, including

reporting of failures, malfunctions and defects.

. Evaluating and provide solutions and repairs that are compliant to

AS9100 requirements.

. Responsible for coordinating design and drawing change activities

within the engineering organization.

. Coordinate all activities with engineering, manufacturing, customer

and regulatory agencies during production and in service

investigation.

. Responsible for reviewing, recommending and act as a liaison to all

parties involved.

. Coordinate resolution of service related issues in conjunction with

airline and other OEM customers.

. Responsible for reviewing appropriate methods, techniques, and

evaluation criteria to resolve complex engineering issues

. Anticipates and resolves complex issues in creative and effective

ways, developing standards and guides for diverse engineering

activities

. Approach to problem solving balances technical product, cost and

schedule

. Exercises latitude in determining technical objectives of

assignments, and makes decisions and recommendations that are

recognized as authoritative

. Capability to rapidly design repairs of equivalent

strength/stiffness of surrounding structure.

. Investigate and provide disposition on warranty components.

. Maintain a current knowledge of developments in the field of

specialty and/or other related aircraft fields in order to

recommend innovations to improve quality and effectiveness of

company product.

. Perform investigation into failures and participate in Root Cause

Analysis and Corrective Action Planning.

. Evaluate engineering drawing change requests from in-house

manufacturing and suppliers

Understanding the procedures relating to product non-conformance

and resolution of production-conformance.

Strong skills.

Excellent communication and presentation skills utilizing tools

such as MS Office Suite (WMS PowerPoint MS Word, Excel, Catia

V5,Enovia).

Hamilton Sundstrand, USA : Oct 2010 - Jan 2012

Position : Team Leader / Project Coordinator

Role / Responsibilities:

. Responsible for Project Management activities, Product Design and

development of Electrical & Mechanical systems components like

BPCU, OPU, GCU, SMC and RAT, CSeries Test equipment's etc.

. Responsible for Capture, understand and communicate voice of the

Customer,

. Planning, Executing, Monitor & Control to Closure of the project.

. Handle layouts & Interface definitions with customer interface

components.

. Work with suppliers to develop and validate designs for functional

performance, manufacturing feasibility and quality

. Coordinating the work with virtual teams located at offshore,

Quality checking of the work executed by them

. Conduct RRCA (Relentless Route Cause Analysis), determine route

causes, come up with corrective actions & mistake proofing.

. Layout preparation, Tolerance Stack ups studies, etc.

. Unigraphics 3-D concepts

. Tolerance stack up studies of assemblies

. Structural analysis support

. Writing requirement documentation for development of Engineering

Tools Automation

Claverham Limited, UK : July 2007 - May 2008 & Feb 2006 - June 2006

Position : Team Leader / Project Coordinator

Role / Responsibilities:

. Responsible for Design development of Actuation components for

Aircraft and Helicopters like Main Rotor & Tail Rotor Servo

actuators of Helicopter, Ram door actuator of aircraft, Fin

actuators of missile using Unigraphics 3-D concepts & Detailing as

per BS 8888, Tolerance stack up studies of assemblies, Structural

analysis support.

. Designing of SKIN FLUSH VALVES for Boeing 787

. Redesign of Transfer Module for Sikorsky S92 Fly by Wire

. Also responsible for Planning, Executing, Monitor & Control to

Closure of the project

. Coordinating the work with virtual teams located at offshore,

Quality checking of the work executed, Tolerance Stack ups studies,

Layout preparations etc.

PHILIPS GARMENT CARE DIV. SINGAPORE, UK : July 2004 - May 2008

Position : Design Engineer Specialist / Onsite Co-

Coordinator

Role / Responsibilities:

. Responsible for Design development of HOME APPLIANCE PRODUCT

"MODENA" a modern Ironing system.

. Responsible for concepts & Detailing of Modena as per PHILIPS

standards and Structural analysis support.

. Responsible for Designing of Iron box

. Responsible for aesthetic Design of Modena

. Also responsible for Planning, Executing, Monitor & Control to

Closure of the project

. Coordinating the work with virtual teams located at offshore,

Quality checking of the work executed, Tolerance Stack ups studies,

Layout preparations etc

ACADEMIC PROFILE

. Graduation in Mechanical Engineering - Institution of Mechanical

Engineers, Mumbai, INDIA

. Diploma in Mechanical Engineering from, State Board of Technical

Education & Training, Hyderabad- A.P, India

Awards

. Associate of the month Award" in InfoTech Enterprises Limited for

the month of January 2009, for the project EMB145 & S92 REDRAWN.

. Associate of the month Award" in InfoTech Enterprises Limited for

the month of JUNE 2005.For the Project PHILIPS MODENA Product

Design, Singapore

. Associate of the month Award" in InfoTech Enterprises Limited for

the month of November 2004.For the Project Kennametal Inc., USA

. WORK EXPEREINCE:

Name of company: Infotech Enterprises Ltd., Hyderabad,

Period: May 1999 - till date

Title/Designation: Project Leader

. PROFESSIONAL EXPERIENCE

.

.

1. Client : Pratt & Whitney, USA

Role : Team Leader

Projects handled:

. Computer Aided Process Planning

. Developing new Repair Operation Sheets in CAPP2-ES (Computer

Aided Process Planning) for Stator Components of PW4000 and

PW2000 Engine Models.

Responsibilities:

. Providing of leadership to the engineering teams and management of the

technical programmed tasks through the harmonization of the available

resource and skills.

. Studying the Inputs from the PW2000, PW4000, Engine Manuals, Existing

hard copies of Operations Sheets and developing the Repair Process

Sheets and Operation Sheets.

. Quality Checking the Operation sheets for dispatch.

Similar Projects : PWES-08, PWROTOR-02, PWROTOR-03

PWROTOR-13, PWROTOR-14 - V2500 Engine Models.

PW-Honeycomb - For PW4000 and PW2000 Engine Models.

. Providing of leadership to the teams and management of the technical

programmed tasks through the harmonization of the available resource

and skills.

. Capture, understand and communicate voice of the Customer.

. The preparation of suitable structured solutions, applying Work

Breakdown methodologies through the generation of Statements of Work,

gaining appropriate customer approval for the activity where required.

. Carry out work reviews at key stages and ensure appropriate solutions

are being proposed to satisfy customer expectations.

. Measure & Ensure Customer satisfaction, Quality, Cost and Delivery

. Providing suggestion for improvement of tools

. Written Standard Works on repetitive jobs

. Manufacturing Process Planning (CAN-061)

. Replacing the Manufacturing operation sheets (MOS) to computer

aided process planning sheets (CAPP2-MFG) for stators of JT9D,

PW2000 & PW4000.

Responsibilities:

. Providing of Preparation of Manufacturing and Quality instruction

sheets and creating models of the Engine parts in Unigraphics.

Generating 2D drawings from 3D models and using those drawing to

aid in the manufacturing process.

. Quality Checking the Operation sheets for dispatch.

. Written Standard Works on repetitive jobs

. Measure & Ensure Customer satisfaction, Quality, Cost and Delivery

. Providing suggestion for improvement of tools

. Written Standard Works on repetitive jobs

. Process Engineering Modification.

. Performing Process Engineering modifications to the Assembly

sheets and Measurement forms to aid in the support of Engine

Assembly and Disassembly plants.

My Responsibilities:

. Writing Assembly Operation sheets for GP7000 & PW6000 Engine to

completely teardown for Re-assembling. Graphics showing how to

disassemble the components were generated from Unigraphics and PW

Look.

. Uploading the files required for the operation sheets.

. Quality Checking the Operation sheets for dispatch.

. Written Standard Works on repetitive jobs

. Measure & Ensure Customer satisfaction, Quality, Cost and Delivery

. Uploading the files required for the operation sheets.

. Written Standard Works on repetitive jobs

.

2. Client : Hamilton Sundstrand, USA

Role : Team Leader

Projects handled:

. Design and Development of Strategic motor control, Ram Fan motor

control, for C-series and 787-9.

. Design and Development of chassis and tray BPCU, OPU, COMMON GCU

for Boeing 787-9 and C-series aircraft.

. Design and Development of test equipment components of RAT for C-

series

Standard Work Creation

Responsibilities:

. Providing of leadership to the engineering teams and management of the

technical programmer tasks through the harmonisation of the available

resource and skills.

. Ensure effective communication of task requirements within the

Infotech Engineering and Programmer teams.

. Capture, understand and communicate voice of the Customer.

. The preparation of suitable structured solutions, applying Work

Breakdown methodologies through the generation of Statements of Work,

gaining appropriate customer approval for the activity where required.

. To co-ordinate delivery of an auditable compliant engineering product.

. To provide technical risk assessment and planning.

. Contribute to the development of the technical capability and

capacity, including participation in the personal development planning

activities of the team.

. Carry out technical review of work at key stages and ensure

appropriate solutions are being proposed to satisfy customer

expectations, these will include Preliminary Design Reviews, Critical

Design Reviews, Design Visual Inspections and formal reviews with

Customers and Certification Authorities such as EASA.

. Prepare/approve Engineering Change packages in accordance with

Customer/Authority/Company approval requirements.

. Monitor and maintain personal and company performance objectives.

Address performance issues in a timely manner and encourage excellent

performance in all aspects of the job.

. Coordinate the technical content of the customer RFQ's

. Ensure & execute a full analysis of customer specification before RFQ

submission.

. Work with suppliers to develop and validate designs for functional

performance, manufacturing feasibility and quality

. Measure & Ensure Customer satisfaction, Quality, Cost and Delivery

. Project Effort Estimations, Setting up Milestones & Deliverable for

projects, Risk Analysis & Risk Mitigation for projects, Monthly Target

charts.

. Conduct RRCA (Relentless Route Cause Analysis), determine route

causes, come up with corrective actions & mistake proofing.

. Write technical documentation

. Conceptual layout design, 3D modeling, detailing using Unigraphics

. Quality check the work executed by engineers, Quality assurance of the

services

. Generate drawings as per Hamilton Sundstrand & ASME standards

. Manage the team working in accordance with the infotech business

process and demonstrate a proactive approach to the continuous

improvement and LEAN.

. Understand the Engineering Inputs and write the requirements

documentation for Logical and repeatable jobs to increase the

productivity.

. Provide technical support to 'IT' team for development of automation

tools

. Testing the Automation tool

. Providing suggestion for improvement of tools

. Written Standard Works on repetitive jobs

3. Client : Claverham Limited, UK

Software used: UG - NX4

Role : Team Leader

Projects handled:

. Design & development of Fin actuation system for radar guided

beyond visual range air-to-air missile (BVRAAM)-METEOR missile

. Detail design of Butterfly valve actuation mechanism for cabin air

pressure and temperature control system of Boeing 787 aircraft.

. Sub Systems Design of a Semi automatic ammunition loading mechanism

of Challenger tank

. Design of Endurance Test Rig for the Main rotor actuator for S92

Actuator of a Helicopter

. Redesign the Main Rotor Actuator bodies of AB139 Helicopter from

previously Forged components to bodies machined from solid block.

. Designing of SKIN FLUSH VALVES for Boeing 787

. Redesign of Transfer Module for Sikorsky S92 "Fly by Wire.

Responsibilities:

. Prepare Project plans, Milestones & delivery plan

. Risk Management & Risk Mitigation plans

. Project effort tracking, Maintain cost budget

. Quality assurance of the services

. Responsible for Conceptual Layout modeling & Integration

. Parametric modeling of concepts using Unigraphics

. Generate drawings as per Hamilton Sundstrand & ASME standards

. Prepare technical presentations

. Write technical documents etc.

4. Client : KENNAMETAL Inc, USA

Software used: UG V - NX2 &NX3

Role : Senior Design Engineer

Projects handled:

. Modeling & Detailing support, for manufacturing Cutting Tool for

aerospace,

. Automotive, construction and farm machinery, power generation and

transmission

. Equipment, home appliances and oil and gas exploration.

. Creation of GTM (Graphic tool model) GTL (Graphic Tool Layout) of

various

Cutting tools

Responsibilities:

. Parametric Modeling of manufacturing Cutting Tool

. Detailing as per KENNAMETAL standards

. Generate concepts ideas in the form of 3 D models

. Detailing of various cutting tools

. Quality check of detailing drawings.

. Guiding the Team on technical issues, billing status, updating the

status of the project, ensuring Kennametal practices and procedures

and assuring timely delivery.

5. Client : PHILIPS GARMENT CARE DIV. SINGAPORE

Software used : UG - NX2 &NX3

Role : Senior Design Engineer

Projects handled:

. Design & development of iron board for Modena

. Redesign of steamer

. Design & development of refreshing unit

. Detail design of cabinet for Modena, for placing iron box and other

components

. Modeling & Detailing support, for manufacturing drawing.

Responsibilities:

. Study of the inputs, interacting with the customer for technical

meetings & discussions, project estimation.

. Creation of 3D models and manufacturing drawings as per PHILIPS's

requirements.

. Generate Design requirement & weekly / monthly reports using web

desk

. Support Preliminary design review activities (PDR)

. Support detail design phase of the project

. Co-ordinate with Infotech onsite team for (QUALITY CAD TOOL)

. Conceptual layout design

. Generating final design

. Assisting for design solution (as per day today design updates at

onsite) (Optimization tools)

. Checking the quality of CAD model using QUALITY CAD TOOL (QCT-

tools)

. Generation of quality report.

. Project Effort Estimations, Setting up Milestones & Deliverable for

projects, Project review meetings etc.

. Conduct Design Reviews with offshore team

. Quality checking of the work executed by the Infotech offshore team

as per Hamilton Sundstrand's requirements using ACE tools.

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