Michael L. Richie
*** **** ******, **********, ** 46947
765-***-**** cell 574-***-**** alt
E-Mail: ********@***.***
PROFILE A detail oriented, good decision maker with 13 years of
increasing levels
STATEMENT of responsibilities to manage the entire assembly
operation for a Fortune 50 corporation. Multiple
continuous improvement successes utilizing Lean and Six
Sigma tools. I am a positive individual that has 6 years
in managing plant operations including engineering,
purchasing, maintenance, assembly, machining and planning
with implementing a change agent mindset. I am also a
highly motivated individual with multiple successes in
safety and changing a culture. I am a high level self-
starter that is passionate about quality and driving
improvements who can influence and get results from others.
EDUCATION: Bachelors of Science in Business Management, Indiana Wesleyan,
Marion, Indiana. Graduated with honors Aug 2007 (Magna Cum
Laude 3.75) Associates of Applied Science in Industrial
Maintenance with a Specialty in Tool-making, Ivy Tech - Kokomo,
Indiana (2004) - 3.8 GPA Journeymen's card, (Toolmaker-Tool and
Die) Completed with Chrysler in 2004, 4-year program.
WORK
EXPERIENCE:
Aug 2008 Section Manager
Present Caterpillar, Lafayette IN- Assembly, Machining
facility
* 10 direct reports with responsibility of all of Assembly of over 200
- 300 technicians with responsibilities of assembly and machining of
large engines
* Reduction of defects by 80% (Lean Principle-developed No Fault
Forward Program)
* Reduction of waste by 20% (Lean Principles)
* Reduction of over production by 30% (Lean Principles)
* Reduction of operator motion and installing time saving devices
lowered our technician injury rate by 50%
* Managed engineering department, facilities maintenance and quality
functions for the area
* Caterpillar is an on-time delivery facility
* Direct the Supply Chain functions of Scheduling, Procurement,
Warehousing (Plant) Forecasting and Transportation, so that the plant
consistently achieves its target customer service levels (98%
achievement)
* Determines overtime need, determines priorities when resources are
insufficient
* Produces product to meet quality standards while maintaining cost
and safety.
* Implement various corporate initiatives such as 5S, Lean
Manufacturing, 6 Sigma, Internal Certification, Continuous
Improvement, Kaizen events, etc.
* Monitor and improve safety on the shop floor; eliminate any unsafe
operations and ensure a safe and clean production environment.
* Evaluate, assess, and identify training needs of the workforce.
* Communication between multiple shifts, departments, managers and
technicians.
* Set focus, goals, and strategic vision for the department
* In charge of all training, scheduling, payroll, logistics, etc.
* Implement appropriate reviews (monthly, quarterly and annual) to
review both pillars and departments progress in their plans.
* Ensure that CI work is impacting both results and the culture change
towards the vision as corporate sets forth
* Set up mini celebrations of successes (passing steps, success case
studies, competition: Best OPL (One point lesson), best improvement
each month
* Develop a thorough understanding of the CI efficiency basics and
deliver increased efficiency results early in the CI implementation
(Stress small successes)
July - 2007 (Operations Manager/Assistant Plant Manager)
Aug - 2008 Protein Inc, Logansport, IN. 46947 - food processing
facility
* Reduction of defects by 20% (Lean Principle-implemented heat
detectors)
* Reduction of waste by 90%
* Reduction of over production by 10%
* Reduction of inventory by 30%
* Increased production by 50%
* Implement various initiatives such as 5S, TPM, Lean Manufacturing,
Internal Certification, Continuous Improvement, Kaizen events, etc.
* Direct the Supply Chain functions of Scheduling, Procurement,
Warehousing (Plant) Forecasting and Transportation, so that the plant
consistently achieves its target customer service levels (100%
achievement)
* Work as a communication liaison between the Plant site, Customer
Service, Corporate Headquarters in proactively communicating and/or
resolving issues related to scheduling and deployment
* Ensuring good EHS practices, establish long term business strategy,
develop annual budget to achieve profitability, total P&L
responsibility, developing new business,
* Managed 7 supervisors, 3 managers and would oversee 70 employees in
a 3 shift operation.
* Set focus, goals, and strategic vision for the plant
* In charge of all hiring, training, supervising plant level team,
outgoing product, facility, production scheduling, payroll, receiving,
etc.
* Monitor supply/demand and balance for each ingredient and where
necessary recommended changes to accommodate shortages and/or better
utilize available supplies. Continuously meet deadlines and manage
projects.
May - 1999 (Toolmaker / Continuous Improvement Leader)
July - 2007 Chrysler, Kokomo, IN. - assembly, machining facility
* Reduction of waste by 40% (Lean Principles-developed the stop
program)
* Reduction of over production by 30%
* Reduction of defects by 25%
* Reduction of inventory by 30%
* Increased processing by 30%OEE (Lean Principles-developed new tool
holder-TPM)
* Direct the Supply Chain functions of Scheduling, Procurement,
Forecasting and Transportation, so that the plant consistently
achieves its target customer service levels (100% achievement after
Lean Principles implemented)
* Lead improvement projects and/or activities each year that deliver
sustained run-rate savings
* CI Leader - Technical skills in implementing Lean Manufacturing (Six
Sigma, 5S, TPM, CI - 1200 technicians) - Large scale meetings
* Refine the CI program over time to align with company changing
business strategy and to sustain results.
* Ensure proper communication methods are utilized to create a shared
CI mindset across the organization and reinforce basic CI principles
highlight Key Performance Indicators KPIs versus goals share best
practices and celebrate individual/team successes.
* Coach Operations Leadership and hourly employees on the fundamentals
of CI and build problem solving capabilities throughout the Operations
organization.
* Was responsible for over 200 CNC machines
* Developing project plans and schedules for work activities involving
maintenance, supervision, Area Managers, Department Managers, Plant
Manager, etc.
* Headed up large scale meetings every week - Strong professional
presentation skills
* Design, build and put into operation work holding and time saving
devices.
* Analyze, justify, and present new concepts, ideas and processes
(Change agent)
* completion of a approved toolmaker apprenticeship
* machine tool knowledge and experience in troubleshooting CNC
machinery
* Technical skills in implementing Lean Manufacturing (Six
sigma, Kaizen, 5S, TPM)
* Implemented process solutions in the machine shop area
(Engineering process impro)
* Other duties included running and troubleshooting CNC
machines. 5Axis, 4Axis mills and lathes, EDM, Fadal, Grinders
* Ran other manual lathes, mills, grinders, etc.
* 8 years automotive with PLC, hydraulic, machining, and process
improve. experience
* Troubleshooting and repairing NC and CNC machines when they
were down or there was a quality issue, often produced the parts
myself to fix the machine.
* Good problem solving skills through the use of quality and
statistical tools
OTHER EXPERIENCES:
. 13 years of Continuous Improvement experience along with 6 years in
managing operations with lean principles.
. Experience implementing 5S, Six Sigma, TPM, Continuous Improvement,
Kaizen events
. Technical background with Tool and Die journeymen's card with
Bachelors and Associates Degrees
. Very comfortable with being a change agent. Have an ability to
implement change and to lead by influence