qa qc inspector

THOMAS BENJAMIN RODRIX

QA/QC Inspector

Date of birth: 4th May 1970 Address:

Email: 5, Shankar Niwas,

**************@*****.**.** Janata Market,

Bhandup West, Mumbai, India,

Cell No: +971********* (UAE) PIN: 400 078

Res. (India) No: +917*********

Professional Background:

A result oriented engineering professional with 15 years’ experience including more than 6 years’ experience in Middle East, with a comprehensive background in Fabrication and refurbishment of heat exchangers, pressure vessel Inspections & N.D.T related to Oil & Gas, Chemical, Petrochemical, Power & Desalination related Industry.

Professional Qualification:

• Attended ASME Section IX Training Course Conducted by Lloyds Register.

• Attended ASME Section VIII, Div-1 Training Course Conducted by Lloyds Register.

• ASNT Level II in Liquid Penetrant testing and Magnetic Particle testing.

• Professional course in Auto Cad & Productivity tools.

Educational Background:

• HSC [Science] and I.T.E.I (general) passed from Mumbai .

Nature of job & activities:

1. Preparation of Quality Documents such as Inspection & Test Plan, Work Procedures, N.D.T Procedures as per Project

requirements.

2 .Vendor’s Project Specification review.

1. Experience in plant major shutdown, maintenance.

2. Profound in New Constructions, In-Service Inspections and fitness for service & integrity assessments.

Codes Familiar With:

1. ASME Section VIII Div 1 - Boiler & Pressure Vessel code.

2. ASME Section IX - Qualifications Standard for Welding Procedures, Welders and Welding Operators.

3. ASME section II - A, B, C & D (Materials (Ferrous & Non-Ferrous), Welding Consumables & Properties).

4. ASME Section V - Non Destructive Examination.

5. TEMA Standard - Tubular Exchangers Manufacturing Association.

Experience in Serck Services Gulf Limited: (Current Job) – Joining Date – 13th May 2007 To Till Date

Serck Services International is a part of UK based Unipart Group of companies. It mainly deals with design, construction & Refurbishment of Shell & Tube type Heat Exchangers, Pressure Vessels, Air Coolers & Pig Launchers.

Following are the details of job activities performed in Serck Services Gulf Limited

• Handled Projects relating QA/QC Activities for Clients like ADMA OPCO (Refurbishment of Heat Exchangers tube bundles, Air Coolers, Oil Coolers ), Zadco (Refurbishment of Heat Exchangers,hper Filter vessel, Fin Fan Coolers) Takreer (Heat Exchangers, Test Rings,Condensers shell ), Total ABK ( Refurbishment of Heat Exchanger Tube Bundle, Fin Fan Cooler ), Exterran Belleli Energy (Heat Exchangers) .

• Responsible for preparation of all QC Documents as per the Project requirements such as Inspection & Test Plan, Weld & N.D.T Map,W.P.S & P.Q.R, Work Procedures such as Re-Tubing Procedure, Hydro Test Procedure, Tube to Tube Sheet Expansion Procedure, Pneumatic Test Procedure,etc & N.D.T Procedures prior to the start of the Project.

• Responsible for the I.S.O Audit in the Section of QA/QC such as maintaining Proper Material Inspection Report as per the Project & Instrument Calibration Record System.

• Having sound knowledge of different types of Welding Process, Qualification of Welding Process as per ASME Section IX, Welder Qualification as per ASME Section IX, Tube to Tube Sheet Mock-Up Test as per ASME Section IX.

• Performing QC activities as per Code Requirements of ASME Section VIII Div-1, Tema Requirements .

• Involved in Welding of various materials such as Carbon Steel, Stainless Steel, Copper Nickel & Weld Overlays of CS to SS, CS to Copper Nickel – 90/10 & Alloy Weld Overlays.

• Inspecting Fabrication activities in the ongoing Fabrication stages of the Equipments such as Fit-Up, Welding, N.D.T, according to ASME, TEMA & API Standards.

• Verifying required material Certification as per Project Requirements, Responsible for Reviewing Material Test Certificates as per ASME Section –II and verifying the material dimensions & Conditions before the start of Work.

• Arranging any Third Party Inspectors / Authorized Inspector after the Clients Approval before the Commencement of Fabrication activities.

• Interpreting the Drawings given by the Design department before the start of Fabrication prior to the Pre-Inspection Meeting with the Client or any T.P.I.

• Ensuring proper Identification is given on the Material as per Serck QA/QC Manual.

• Having thorough knowledge in Welding Section and performing various activities such as Selecting Correct W.P.S from the Past Records to carry out Welding activities on the Current Work, Selecting proper Welding Process as per the suitability of the Project, Responsible for arranging & conducting W.P.S & W.Q.T as per Section IX, Maintaining all Welder Certificates for periodic Extensions, Ensuring Correct Drawing & WPS are placed and followed at the Worksite, Ensuring correct Welding Consumables are used on the Job, ensuring that proper Electrodes are baked at proper temperatures before use, Ensuring proper Welder is welding the joints as per their Qualifications, Educating Welders to follow the instructions given on the W.P.S, Ensuring closed Welding Environment in case of bad weather & providing periodic training to the Welders to Control the Work Repair Rate.

• Performing visual Inspection on the welded joints prior to performing any N.D.T activities and ensuring that the welded joints are properly identified by the appropriate Welder Identification Number.

• Ensuring the weld fillet sizes as per mentioned in the drawing.

• Coordinating with N.D.T subcontractors to perform any N.D.T on the Welded Joints.

• Interpreting Radiography films, witnessing N.D.T such as M.P.T, L.P.T, U.T, Hardness test & P.M.I on the performing jobs & reviewing the reports for the same.

• Ensuring proper Expansion percentage is maintained while performing tube to tube sheet expansion & preparing reports for the same.

• Witnessing any Mechanical / Quality testing such as Tensile Test, Bend Test, Spectro Analysis Test (P.M.I) etc.. On the materials in the Laboratory.

• Ensuring proper dimensions are maintained as per the drawing and are in tolerance limits as per the Code and Verifying the Equipment thoroughly as per the drawing.

• To raise Non Conformity Report if any deviation is found during Fabrication & close it out before the Hydro test of the Equipment.

• Witnessing Hydro testing, Pneumatic Testing of all types of Equipments & preparing the reports for the same.

• Preparing Manufacturing Record Book (Quality Dossier) containing all Quality documents during the given period of time.

• Ensuring proper Paint system as per Client Requirement is followed.

• Carrying out Blasting & Painting Inspections such as Blasting Profile & Surface Finish Check, Salt Contamination Test on the Surface, Painting Dry Face Thickness Check, ‘X’ Cut Tape Test & Holiday Testing in the Sub-Contractors Work place.

• Subcontracting Retuning Work Done in UAE for Descon, Abu Dhabi :

• Headed a Team of 6 Welders, 4 Fabricators, 8 Technician & 2 Supervisors for a Shutdown work in ADGAS Plant in Das Island UAE.

• Was involved in the Complete Retubing works on Waste Heat Boilers in Train 1 Plant-7 .

• Was involved in the Complete Retubing works on Sulphur Condenser in Train 1 Plant-7 .

• Responsible for managing & arranging Equipment’s & tools needed for this Project.

• Responsible for planning & execution of completing the work in given period of time.

• Responsible for QA/QC as well as Production work for the Refurbishment of the Boiler and Condensers from Serck Services.

• Existing Welds made on the tube to tube sheet joints were removed and pulling the existing tubes as per procedure & new tubes inserts and welds were made by using G.T.A.W process & maintaining fillet sizes as required.

• Responsible for the Quality of the welds made & ensuring proper welding parameters were followed during welding.

• Inspecting the welded joints and repairing the defects if any prior to the Inspection of T.P.I.

Experience in Fabcons Engineering Services, Vikhroli Mumbai India 1993 To 2001.

• Mechanical Supervise ( Production and QA/QC).

• Performing Inspection of pressure vessel, Heat Exchangers.

• Preparing Manufacturing Record Book (IBR Quality Dossier) containing all Quality documents..

• Preparing the AutoCAD Drawing of pressure vessel and Heat exchangers.

Experience in Carlton Industrial Engineering, Worli Mumbai 2001 To 2007.

• Mechanical Supervise (Production and QA/QC).

• Performing Inspection of Burner Boom of Rigs.

• Site survey inspection on ONGC Platform and rigs in india.

• Supervise Work on ONGC Platform and Rigs..

• Preparing the AutoCAD Drawings.

Computer Skills:

1. Operating Systems: MS DOS, Windows 98 / 2000 / XP

2. Application Software: MS Office – MS Word, Excel, Power point etc.

Personal Information:

Languages Known: English, Hindi, Konkani and Marathi.

Marital Status: Married.

Nationality: Indian.

Passport No: H 0586427

Contact this candidate