Preservation, Commissioning, and Mechanical Field Engineer

Name: MAHMOUD FATHALLAH ABDELMOTALEB MANSOUR

Qualification: Bachelor of Mechanical Power Engineering

LinkedIn: www.linkedin.com/in/mahmoud1mansour

Email: ***************@*****.*** - Cellphone: +201*********

Address: Edku, Beheira, Egypt. - Postal Code: 22748

Nationality: Egyptian - Passport Number: A07792741 - Birth Date: 25-Jan-1990

CAREER SUMMARY

Track record over 8 years of professional experience in PMC, and EPC Projects, in the fields of Petrochemicals, Power Generation, Oil & Gas, in major projects of over 500 US Million Dollars each in multinational companies, from conception to completion, with a proven ability to find solutions to complex problems all to tight work schedules.

Practical experience with all Rotating and Static Equipment site phases; Inspection, Erection, Preservation, Pre-Commissioning, Commissioning, Start-Up, Maintenance, Reliability, and Warranty.

Professional work experience with different types of Rotating Equipment; Pumps, Compressors, Diesel Generators, Turbines, Centrifuges, Fans, Blowers, …etc., with wide knowledge of International Codes and Standards related to Rotating Equipment design, and construction including but not limited to; API 610, 614, 682, 617, 618, 692, 661, 686.

Professional work experience with different types of Static Equipment; Boilers, Heat Exchangers, Vessels, Columns, Tanks, Valves, Separators, Towers, …etc., with wide knowledge of International codes & standards related to static equipment design and construction including but not limited to; ASME, ASTM, ANSI, API 510, 570, 571,572, 580, 653.

QUALIFICATIONS

oBachelor of Mechanical Power Engineering from Helwan University, Cairo, Egypt in 2012.

oComputer knowledge; MS Office, AutoCAD, MAXIMO, CMMS, EQMS, ERP, ITR, Info-Works, Team-Works, …etc.

oCourses: Project Management Professional (PMP) – PMI. Advanced H2S Gas Course – MAERSK.

oLanguages: Native in Arabic, and English. Basics in French, and Italian.

EXPERIENCES

Position: PRESERVATION AND MECHANICAL FIELD ENGINEER (ROTATING AND STATIC EQUIPMENT)

Project / Location: BP-WND RAVEN GAS FIELD 600 MMSCFD EPC PROJECT ONSHORE / ALEXANDRIA, EGYPT

Company / Date: BECHTEL OIL, GAS, & CHEMICALS / March 2018 till Now

Responsibilities:

Prepare and review engineering drawings for construction to support installation and modification.

Coordinate with superintendents, general foremen, and vendors to resolve design changes systems and authorize modifications as needed and to meet construction schedule dates and mile stones as part of the engineering team.

Generate Requests for Information (RFI), Nonconformance Reports (NCR), Scope Change Notices (SCN), Back Charges, Field Quality Surveillance Report (FQSR), and Engineering Changes (ECs).

Assess construction quantities and material take offs (MTO) to track progress and material usage.

Perform Systems MC Walk down for completion and create Punch List.

Managed Punch List and Work List items. Created items through walkdowns, provided craft with designs for required work, and created work packages for construction.

Responsible for all aspects of static/rotating equipment selection, design, procurement, installation, commissioning, and start-up planning.

Perform & guide various activities related to rotating equipment like erection, lube oil flushing, alignment, lubrication, vibration checks, start-up, etc.

Perform & guide various activities related to static equipment like erection, proper installation of internals inside the vessels as per drawing & specifications.

Review the project equipment lists, design drawings, vendor prints, and vendor manuals and confirm the scope of permanent plant equipment that requires specific maintenance or inspection actions.

Ensure database applications, including TEAM Works and EQMS are populated with all data necessary to administer maintenance and preservation program.

Provide preservation maintenance technical direction and task priority for the execution of preservation plan.

Work with Lead Mechanical Field Engineer, Client, engineering, Top Management, and suppliers to resolve technical issues and provide technical assistance to Subcontractor and supervision to implement remedial action.

Perform field verification on the equipment in the field to make sure that they are preserved and protected per project procedures and vendor manual.

Providing input to tracking and reporting on weekly preservation activities to Project Management, and monitoring work performance compared to project budget and schedule.

Assess the requirements of special tools/temporary facilities/equipment required for pre-commissioning and commissioning.

Perform & guide various activities related to rotating equipment likes lube oil flushing, alignment, lubrication, vibration checks, start-up, etc.

Perform & guide various activities related to static equipment likes proper installation of internal inside the vessels as per drawing & specifications.

Perform & guide in air blowing, flushing, Chemical cleaning, leak testing, drying & inert gassing of various piping.

Perform & guide in various activities such as mechanical interlock, pipeline pigging activities, spring support, hot & cold setting.

Position: MECHANICAL COMMISSIONING SUPERVISOR (ROTATING AND STATIC EQUIPMENT)

Project / Location: ZOHR GAS FIELD 2800 MMSCFD EPC PROJECT ONSHORE / PORT SAID, EGYPT

Company / Date: ENI / May 2017 till March 2018

Responsibilities:

Identify requirements and scope of work, review specifications, drawings and other documents of the project and establish applicability to the scope of work.

Carry out a detailed assessment of the commissioning work involved and assess the available resources and possible constraints in its execution.

Review contractual documents and identify project requirements and constraints / risks.

Be continually present on the field to guarantee the quality and progress of the work.

Perform Job Safety Analysis (JSA) and toll box talk to executing the activities.

Ensure that all safety and precautionary requirements and procedures are followed during the commissioning.

Lead subcontractor for the safe execution of Pre-Commissioning / Commissioning activities in line with schedule.

Be aware of cost monitoring, control expenses, and report overruns to management.

Hold regular review of risk assessment/meeting with the client on issues such as HSE.

Attend daily meetings with Commissioning team leaders to update progress and receive daily reports.

Produce project specific procedures, Preservation & Maintenance check sheets, matrix and schedules.

Find out technical problems associated with rotating equipment and mechanical packages/valves are identified and resolved or coordinated with the respective vendor.

Preserve and maintain rotating and static equipment before and after equipment commissioning and start-up.

Assess the requirements of special tools/temporary facilities/equipment required for commissioning phase.

Perform & guide various activities related to rotating equipment likes lube oil flushing, alignment, lubrication, vibration checks, start-up, etc.

Perform & guide various activities related to static equipment likes proper installation of internal inside the vessels as per drawing & specifications.

Perform & guide in air blowing, Steam blowing flushing, leak testing, drying & gas inert of various piping.

Perform & guide in various activities such as mechanical interlock, pipeline pigging activities, spring support, hot & cold setting.

Position: SENIOR MECHANICAL COMMISSIONING ENGINEER (ROTATING AND STATIC EQUIPMENT)

Project / Location: SIEMENS COMBINED CYCLE POWER PLANT 4800MW EPC PROJECT / BENI SUEF, EGYPT

Company / Date: ELSEWEDY ELECTRIC (PSP) / May 2016 till May 2017

Responsibilities:

Identify systems and sub-systems by marking up of PID’s system definition.

Review operating manuals in cooperation with the Process Department, and Vendors.

Perform Piping and Ducts Pre-Commissioning Commissioning Procedures such as Hydrostatic test, Pneumatic test, chemical cleaning, Flushing, Air blowing, Initial firing and Steam blowing.

Preform Equipment Commissioning Procedures such as Motor solo test, load test.

Commissioning for the main Gas and Steam turbines and Startup Operation.

Review of tools and material list for pre-commissioning and commissioning such as sacrificial valves, quick opening valves, temporary spools, temporary silencers, temporary strainers, etc.

Outline and prepare of Ready of Commissioning, Mechanical Completion Certificates and Handover Package

Develop punch list procedure and exception list for handover.

Position: WARRANTY AND SITE MANAGER (CP-118 UTILITY)

Project / Location: ABU QIR STEAM POWER PLANT 1300MW PMC PROJECT / ALEXANDRIA, EGYPT

Company / Date: ZHEJIANG THERMAL POWER CONSTRUCTION COMPANY (ZTPC) / July 2014 till May 2016

Responsibilities:

Execute, and monitor all remaining Construction works, and Piping installation at site.

Ensure all site works are done according to all applicable quality standards.

Directly responsible for the safety of all group’s personnel of the project.

Develop site reports, work progress, Punch list, Warranty log, change notices, and professional staff reports.

Work closely with the Project Manager to plan the project effectively.

Have a commercial understanding of the project.

Monitor progress to ensure scheduling milestones are understood and are being met.

Ensure equipment and manpower resources are being used efficiently.

Review technical specification, drawings, and all other engineering documents to communicating with procurement and design teams to avoid abortive works.

Develop maintenance strategies, procedures and methods.

Deal with emergency and unplanned problems and repairs.

Asset maintenance skills required for efficient maintenance of equipment.

Plan and schedule planned and unplanned work.

Identify operational problems by observing and studying system functioning and performance results, investigating complaints and suggestions, interviewing process supervisors and operators, completing troubleshooting procedures.

Improve operational quality results by studying, evaluating, and recommending process re-design, implementing changes, contributing information and opinion to unit design and modification teams.

Provide operational management information by collecting, analyzing, and summarizing operating and engineering data and trends.

Position: COMMISSIONING AND MAINTENANCE ENGINEER (ROTATING AND STATIC EQUIPMENT)

Project / Location: ABU QIR STEAM POWER PLANT 1300MW PMC PROJECT / ALEXANDRIA, EGYPT

Company / Date: ZHEJIANG THERMAL POWER CONSTRUCTION COMPANY (ZTPC) / July 2012 till July 2014

Responsibilities:

Provide equipment and P&ID walk down support, review of the final issue of PID’s from point of view of commissioning and start-up and issuing of PID’s modification.

Review pre-commissioning & commissioning procedures: air blowing, chemical cleaning, water flushing, functional tests, steam blowing, etc.

Review safety procedures during commissioning activities such as tagging, vessels entry for inspections, isolation & blind installation procedures and work permit procedures.

Review of tools and material list for pre-commissioning and commissioning such as sacrificial valves, quick opening valves, temporary spools, temporary silencers, temporary strainers, etc.

Outline and prepare of Ready of Commissioning, Mechanical Completion Certificates and Handover Package.

Prepare Client personnel training.

Anticipate operational problems by studying operating targets, modes of operation, unit limitations, monitoring unit performance.

Perform root cause failure analysis and recommend corrective actions.

Manage break down activities and provide technical support for the purchase of spare parts and writing of maintenance procedures for equipment.

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