Design Engineer Engineering

DESIGN ENGINEER

Pragmatic and analytical professional with 5 years of experience within automation design, manufacturing and quality. Identifies variances and issues within part designs while ensuring client specification compliance and development feasibility. Develops and implements legislative policies and customer expectations within design development. Conducts quality assessment to ensure appropriate development while analyzing production standards and recommending process or design improvements and gathering client approval. Prepares new programs and parts involving design tools and processes while documenting changes within work instructions. Strong problem-solving skills with advanced statistical techniques.

CORE COMPETENCIES

CAD 2D & 3D Design

Large Assembly

Quality Assessment

Policy Compliance

Project management

ISO 9001

Client Collaboration

Root Cause Analysis

Performance Assessment

Complex Design

Robotic systems

AS9100

Design Process Management

Weldments & sheet metal

Continuous Improvement

Automation design

Quality management

Custom manufacturing

Technical Acumen: SolidWorks PLM Software CATIA Ansys NX ENOVIA Microsoft Office Suite

Six Sigma APQP PPAP SPC GD&T

PROFESSIONAL EXPERIENCE

Quality Inspector Hearn Industrial Services Windsor, ON September 2017 – Present

Provided parts inspection for manufactured parts assessing texture, hole positions, surface finishing, shape, bolts and accurate fitting while marking and identifying issues to ensure client awareness

Developed reports highlighting quantity various inspected parts, defects and optimal parts identified while conducting data analysis on ratios between defects and accurate parts for quality supervisor assessment

Design Engineer Skanda Engineering Pvt. Ltd Hyderabad, India June. 2016 – August. 2017

Overview: Developed product design for manufacturing for clients such as Rolls Royce, GE, Indian defence. Maintained client specification awareness and understanding to ensure customer satisfaction and expectation compliance. Developed component and assembly specializing in the designing of 2D and 3D layouts and part modelling with the help of SolidWorks

Key Responsibilities:

Conversion of 2D & 3D data with the help of engineering standards and specifications from the customer and updated in the PLM

Conducted proposal studies, created 3D models of them and their associated 2D drawings

Involved in developing the Process plan for production and PPC drawings for components

Supported with Engineering change requests (ECR’s) related to 3D and 2D and updated them in database

Developed the fixtures to hold the component in the manufacturing process and their drafting with SolidWorks

Designed and developed manufacturing process of new products based on customer requirements from concept stage to final product

Reviewed design with customer and shop floor persons

Designed customized products and its assemblies as per customer requirements

Collaborated with manufacturing team for design reviews for product manufacturability

Assisted with manufacturing and purchasing department for follow up of the project

Ensured FIFO system being implemented throughout the company till the final dispatch of the product

Coordinated between Engineering department and shop floor and follow up

Conducted quality assessment to assess files and check any corrections or variances within the quality of the file and drawing identifying features missing and conducting root cause analysis

Documented Control Plan as per AIAG requirements & for different assessments like ISO9001, AS9100 and TS 16949 to meet industry standards

Participated and working knowledge in APQP, PPAP for new product launch

Worked closely with other departments and customers to design solutions, to improve production processes, improve quality, reduce downtime and improve ergonomic design, and economic viability of our operation

Worked with Procurement and Quality Teams as needed to develop and meet all safety and quality requirements

Design Engineer Defence Research and Development Laboratories Hyderabad, India August. 2013 – May. 2016

Overview: Developed various deign packages, mounting schemes, mounting brackets, section rings, spacers and their drawings for aerospace and automotive sections. Designed through client specification awareness and implementation using PLM software and CATIA V5

Key Responsibilities:

Developed digital prototype of various sections of aerospace vehicle, solid models and drawings of aerospace structures

Conversion of 2D & 3D in CATIA V5 as per the direction of project director and specifications

Modified 3D models and their draftings as per engineering change requests (ECR’s)

Evolved various mounting schemes for various packages, design of interface components Viz., Sector plates, mounting brackets and spacers for same to assemble into aerospace sections

Successfully developed mounting brackets and intersection plates for aerospace vehicle section with respective to company standards

Re-engineering aerospace components and assemblies for R&D purpose

Engaged in maintaining large assembly integration and sub-assemblies of aerospace vehicle project of ANSP

Successfully Generated the Bill of materials and drawings for large assemblies of aerospace vehicle and converted the Russian drawings to ISO standards

Analyzed errors to develop effective solutions while providing clients with an understanding to gather approval and ensure awareness and satisfaction while providing design checks and team rating depending on issues severity. Provided corrective action for reoccurring actions prior to production

Evaluated the design changes, specification and drawing releases, and coordination of such activities with customer technical teams

Applied knowledge of GD & T as per ASME Y 14.5 – 2009 standard, for parts and, material selection

Created, reviewed and revised BOM (Bill of Materials) and also assisted in improvements to recently implemented ERP system and monitored Non-conformances reports

EDUCATION & VOLUNTEERING

Master of Mechanical Engineering University of Windsor December 2018

Key Projects Completed:

Lean Manufacturing & Process Improvement

Implemented lean manufacturing techniques to improve the efficiency of the process. Identified the Root cause of the problem by using Fishbone and 5 WHY techniques. Reduced manpower is by 50% from 6 operators to 3 operators by using MODAPTS study. Condensed Cycle time by 18.5% and the number of defects reduced by 46%. Increased OEE by 3.91% from 84.46% to 88.37%. Developed a production is increased by 3.7%

Bachelor of Technology, Mechanical Engineering Bhagwant University May 2013

CATIA, SolidWorks, Pro-E, Ansys Certification Central Institute of Tool Design

APQP, PPAP, SPC, MSA, FMEA, GD&T, GAUGE R&R, CONTROL PLAN Quality Hub India

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