MASTERCAM Programmer
Resume:
SANDEEP V. DHAGE
***************@*****.***, Skype – sandeepdhage103
Position Applied for: Senior MASTERCAM Programmer Aerospace and Automobile and Fabrication components.
PERSONAL SUMMARY
Focused decision maker with demonstrated ability to lead cross functional teams in the developments, production and launch of leading-edge solutions and processes
14 years of Hands on exp. in advance CNC Manufacturing Technology with small and heavy components used in Automobile, Aerospace and Fabrication engineering industry
A passionate and forward thinking individual who never compromises on quality and who always make things happen with positive ‘can do’, solution focused mentality, expert at coordinating the work of team members in order to maximize production and deliver results.
PROJECTS UNDERTAKEN:
Onsite/Offshore Project
Details
Year
Tata Steel Ltd, INDIA
(ONSITE)
Manufacturing Excellence Project for heavy duty Fabrication M/C shop through CADCAM 2017.
2017-2018
Zodiac Aerospace, BANGKOK (ONSITE)
Machine Shop Productivity improvement, new product development and NC programming for Aerospace Structural parts. Use MASTERCAM for 3d, 4d, 5th axis programs.
2014 – 2016
Magellan Aerospace, UK (OFFSHORE)
NC support for Aero Wing Ribs and structural parts through MASTERCAM 2017 software.
2016 - 2017
KUO Aerospace, USA (OFFSHORE)
Process development for Aero Engine small components through CATIA, MASTERCAM.
2012 - 2013
CORE RESPONSIBILITIES:
Responsible for CNC Machining operations – Manufacturing related activities
Responsible for Material Planning, Plan loading to Machines, designing models in CATIA, SOLID EDGE, MASTERCAM, executing drawings related to machining, Process sheet, Tooling sheet, Programming setup sheet, G-code output, Verification in VERICUT software, final G-codes to CNC Machine, checking in process Quality etc., like multiple functions.
Responsible for continual improvements in the machining processes by using advance cutting tool technology and perfect strategy of programs.
Knowledge of Machines Machining Center WFL M150 5Axis, VTL WFL M150 Mill Turn, TOSHULIN POWERTURN 2000 Mill Turn, FZ42 Zimmermann CNC 7Axis, Skoda 320 HMC 5Axis and SNK CNC, EDM, Wire cut CHARM-MILLS ROBOFILL440, MAZAK NEXUS 4axis, HAAS 3Axis, DECKEL-MAHO-HEIDENHAIN HEAD control 3axis, Doosan Puma 3100 Lathe 5M Long, Doosan DNM 500.
Knowledge of CNC Controls like FANUC, SEIMENS, FAGOR, MISTUBISHI, SIEMENS
Responsible for overall process improvements and ensure efficient way of working to achieve operational excellence through improved processes and achieved budgeted targets by meeting targeted cost and Quality parameters. Ensure machine capability and process capability.
Responsible for manufacturing Excellence through various Lean tools like, FMEA, Six Sigma, 5S.
Familiar with the principles of an ERP system SAP PP Skills related to Production Planning
EXPERIENCE
KYOCERA CTC Precision Tools Pvt. Ltd. Jamshedpur, India
Joint venture of KYOCERA (JAPAN) Asia Pacific Pte. Ltd and CTC (India)
10thSept. 2018 – 30th March 2019
Position: Team Leader - CADCAM
Improved CADCAM programs for Insert and Holder manufacturing productivity through MASTERCAM, SOLIDCAM, CNC 5 axis programming for MAZAK NEXUS machines.
Experience in industrial designing, fabrication, and model making
Knowledge of CNC set-up and operation
Expert in programming 2D and 3D complex machining parts
Proficient with 4-axis programming and maintaining tooling and related fixtures
Ability to interpret blueprints, drawings, and sketches
Skilled in using hand and power tools
Handle inventory, purchase, and maintenance of CNC tooling and fixtures
Document programming and manufacturing processes
Complete knowledge of CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing)
Knowledge of machining process and energy control
Monitoring productivity of Machines VMC, CNC grinding, Lathe, EDM and conventional machines. Responsible for PVD section for quality of product.
Participate in EHS meetings to maintain all environmental standards, regulations and conduct routine safety meetings in order to review the new procedures and policies needed for all employees.
TATA TECHNOLOGIES LTD, Pune, Indiahttp://www.tatatechnologies.com/in/
Aug.2012 – Sept 2018 (1 Year Contract)
Position: CAM Programmer – Manufacturing
Handle MFG projects for process improvement and cycle time reduction - Magellan Aerospace, Zodiac Aerospace, and KUO Aerospace from Offshore location. Worked with manufacturing processes of structural and Engine AL parts.
Also worked with Composite material manufacturing with UK Magellan Aerospace. Develop MILLTURN components used in OILGAS and AEROSPACE industries through CATIA and MASTERCAM, CREO3
TATA STEEL LTD, Jamshedpur, India (Onsite 1 Year – 2017 to 2018)
Project leadership handling multiple projects with strong communication with managing team, Communication with all project stakeholders internal and External.
Maintain and record continuous improvements for productivity and quality enhancement
Schedule and maintain weekly project reports and meetings.
Provide NC programs through CATIA and CREO for Skoda HMC and SNK M/c.
Observation, Set KPI’s to monitor problems, Problem statement Probable solutions in lined with problem statement and KPI’s, Execution with solution pack and Horizontal deployment for overall machine shop.
Development of new offline fixture design for loading, unloading parts and Improvement in Machining processes for heavy duty components like Segment Frames used in Steel, Mining, rolling industry, improvement in machining processes of 6, 8 Cylinder engine housing.
Cycle time reduction for Setup, NC programming by perfect strategy of CNC programming, Fixture development, Advance cutting Tooling implementation, development of automatic Tool Selection Library for CATIACAM, CREO CAM software.
Implementation of Lean Manufacturing Methods to improve overall productivity.
TATA TECHNOLOGIES LTD, Bangkok, Thailand (Onsite 2 Years – 2014 to 2016)
Successfully implemented due diligence project for 2 years, deputed in ZODIAC AEROSPACE manufacturing Unit located in CHIANGMAI as a Senior CNC Programmer.
Development of Fixture design for Heavy 4 to 5M long structural parts and reduce setup time by implementing 4th Axis machining with Cost optimization.
Application of advance cutting tool technology.
Develop Tool library for automatic tools selection in MASTERCAM.
Maintain and keep records of delivery parts, weekly reports, and weekly stakeholder meetings.
Support FAI parts to improve the Quality of machining.
TATA TECHNOLOGIES LTD, Pune, India (Consultant 1 Year – 2012 to 2013)
Support Engineering team for designing, developing part models and fixtures for machining.
Customer interaction form start to end of the project including, Estimation, Quotation, approvals, NC programming, Verification with Simulation, maintain delivery schedule as per set targets.
TURBOTIM (L.L.C), DUBAI,
UAE
July 2011 – Dec. 2011
Position: CNC Programmer – MASTERCAM 9.1, DELCAM
Responsible material plan to CNC machines and prepare execution plan for CNC Programs, maintain manpower planning based on production plan and follow up on day to day basis to achieve the delivery targets and goals.
Maintain and keep records of delivery parts, weekly project reports.
Preparation for the design process considering manufacturing activities with Low Cost Items
Developed long shafts 4 to 5M long, CNC turning programs through MASTERCAM, DELCAM and set the machines as per requirement.
Good exposure to machines DECKEL-MAHO-HEIDENHAIN HEAD control, Doosan Puma 3100 Lathe, Doosan DNM 500.
Concept developed (manufacturing) & Design for various type of rotating shafts and adaptors used in oil rigs.
Concept developed & Design Jigs and Fixtures for machining parts.
Coordination with the Customer to understand their Technical Requirements and get approval from Customer.
TEQANA PRECISION ENGINEERING.
Jeddah, Saudi Arabia
Oct. 2007 – Oct. 2009
Position: Senior production Engineer CNC Shop
Responsibilities:
Making models and production drawing with Engineering Standards and GD&T considering manufacturing activities with Low Cost Items in Solid works and MASTERCAM 9.0
Check the material Status and Prepare raw material plan, check the execution plan on day to day basis
Attend quality improvement meeting.
Plan machine loading to maintain smooth flow of components & take decision on Bottleneck Cost Centers
Concept developed & Design Jigs and Fixtures for machining parts used in Oil gas industry Adaptor, couplings,
Responsible for the CNC mill and turning machines programming through software.
Coordination with the Customer to understand their Technical Requirements and get approval from Customer.
Knowledge of working system and programming of Machines like EDM, Wire cut CHARM-MILLS ROBOFILL440, Machining Centers WFL M150, VTL WFL M150, TOSHULIN POWERTURN 2000, FZ42 Zimmermann CNC.
Develop MILLTURN components used in Aerospace and oil gas industries through MASTERCAM.
SARITA DIE WORKS W-190, KHAIRANE,
Mumbai
July 2000 – Sep. 2007
Position: Cad-cam Engineer MASTERCAM 7, 8, 9.1 Version
Modeling activities with core and cavity separation of Plastic components i.e., injection and blow molding and prepare production drawing with Engineering Standards and GD&T considering manufacturing activities with Low Cost Items.
Design Jigs and Fixtures for machining parts in MASTERCAM.
Responsible for BFW BMV65, HAAS CNC FANUC control OIMA series, programming through software MASTERCAM, DELCAM.
Coordination with the Customer to understand their Technical Requirements and get approval from Customer.
Good knowledge of various metals:
Aluminum
Stainless
Titanium
Copper
Mild steel
Proficient with set-up and operation of:
Multi-axis CNC Lathes
Mills
EDM
Skilled in interpreting:
Blueprints
Drawings
Engineering specifications
Amazing ability to read:
G-codes
M-codes
Skilled in operation of:
Cutting tools
Inspection tool
Measuring tools
Well-versed in operation of:
Master CAM XP, Version XP2017
CATIACAM
CREOCAM
DELCAM
AutoCAD
Type of machines that you have handled (including both conventional as well as CNC machines)
Knowledge, Operating, Programming of below mentioned Machines,
Machining Centers WFL M150 5Axis, Siemens control
VTL WFL M150 Mill Turn, Fanuc OiMA Control
TOSHULIN POWERTURN 2000 Mill Turn, Fanuc Control
FZ42 Zimmermann CNC 7Axis, Siemens control
Skoda 320 HMC 5Axis and SNK CNC, FAGOR control
EDM, Wire cut CHARM-MILLS ROBOFILL440, FANUC control
MAZAK NEXUS 4axis, Mitsubishi Control
HAAS 3Axis, Fanuc control
DECKEL-MAHO-HEIDENHAIN HEAD control 3axis,
Doosan Puma 3100 Lathe 5M Long, Fanuc control
Doosan DNM 500. Fanuc control
BFW BMV65 Fanuc control
Knowledge of CNC Controls like FANUC, SEIMENS, FAGOR, MISTUBISHI, SIEMENS
Type of Top 3 career achievements
TATA TECHNOLOGIES LTD: THAILAND
Best Project of the Year for ZODIAC AEROSPACE LTD, Thailand 2015 for Due diligence, Improvement in Productivity, develop fixtures to reduce setups, cost optimization and customer rating report was 10/10 throughout the year.
TEQANA PRECISION ENGINEEING: SAUDI ARABIA
Develop long 5M shaft on WFL M150 through MASTERCAM Software and reduce the cycle time for programming, improve the quality by eliminating rework.
Implementation of OEE as a KPI metric for measuring manufacturing productivity, identifying losses, benchmarking progress, and improving the productivity of manufacturing equipment (i.e., eliminating waste). Prepare the PPC plan and implement it through the shop floor.
Educational Qualification
University / Institute
Qualification
Percentage / Grade
JANARDAN Rai Nagar Rajasthan VIDYAPEETH
B. Tech – Mechanical Engineering
60% (Aggregate)
Passport Details
Passport Number
Place of Issue
Issued date
Valid up to
J5601431
THANE, MH
21.01.2011
20.01.2021
PERSONAL DETAILS:
MARITAL STATUS : MARRIED
BIRTH OF PLACE : KARNATAKA (GULBARGA)
DATE OF BIRTH : 16/10/1975
ADDRESS FOR COMMUNICATION:
SANDEEP DHAGE
201, REGAL HEIGHT SOCIETY,
IN FRONT OF CLUB 29, NEAR PUMPKIN PATCH
WAKAD
PUNE, MAHARASTRA
INDIA – 411057
I declare that the above given information is true to the best of my knowledge
Thank you Yours Sincerely
Date: 12-07-2019 Place: Mumbai SANDEEP VASANT DHAGE
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