Engineer Manufacturing
Resume:
Robert M. Carmack Sr.
Port Sanilac, Mi. 48469
E-Mail: **********@***.***
To Whom It May Concern:
I’m writing to express my interest in working for your company. I would be very pleased to become part of your team.
With my experience, I have obtained the professional skills necessary to be an excellent employee. My previous work experience has taught me how to work under pressure and still maintain organization and thoroughness in my work. I feel these skills will make me an excellent employee for your company.
I always give the company I work for 110% and I have exceptional business and moral ethics. I have an owner mentality and I’m a conceptual thinker. I also am an empathic listener. I don’t smoke, drink or swear and have high moral standards. I have never used illegal drugs and never will. I have always used prescription drugs as directed by my doctor. I’m willing to work the hours needed to get the job done and travel anywhere to complete the necessary assignments. I’ve been married 43 years to a beautiful and loving woman and have three grown children and eight grandchildren. I was in the Air Force Reserve for ten years as an aircrew member on a C-130. I qualify for veteran’s status when it comes to hiring consideration.
I have worked in the automotive field for over thirty years. I have been in Tooling for most of that time. I consider myself one of the best Tooling Engineers. Even when I was Program Manager I handled all my own tooling.
I’m also very competent as a Product Engineer I completely designed the plastic on the front and rear bumpers of the 2000 to 2008 Dodge Ram pickup. I’m also very good at automation I designed all of the automation on all my projects since 1985.
I have an Associates Degree in Business Management. As you will see when you read my resume I’m very qualified for the position I’m applying for. Salary requirements are negotiable.
Thank You for Your Time and Consideration.
Sincerely, Robert M Carmack SR.
Robert M. Carmack Sr.
237 Shoreline Drive West, Port Sanilac, Mi. 48469
Phone: 810-***-****
Career Objective: To work in a career that best utilizes my talents and experience with opportunity for further growth.
Skills: Successful team player, Excellent problem solving skills, Excellent organizational skills, Excellent communication skills both written and oral, Proficient in Lean Manufacturing, Proficient in Design for Manufacturing, Knowledgeable in High Speed Automation, Computer Literate: Proficient in: MS Word, MS Excel, MS PowerPoint and MS Project. Knowledgeable in: AutoCAD, Catia and UG. Proficient in QS-9000, Proficient in 5S, Proficient in Kaizen.
Tooling Skills: Journeyman Moldmaker, Journeyman Patternmaker, Journeyman Modelmaker, Worked four years as Diemaker (very proficient), Proficient Special Machine Designer, and Owned a Production and Prototype Mold Shop.
Education and Davenport College: Currently Attending, 77 credit hours toward Business Degree. Have Associates Degree in Business Management. Oakland Community College: Completed all CAD/CAM Courses.
. Training: Utica High School: Graduated. Oakland Community College: Completed all CAD/CAM Courses.
Attended the following Seminars: SPC, DFMEA, PFMEA, DVP&R, PSO, Advanced MS Project and Level One GD&T.
Accomplishments: Plant Superintendent of fifty man Production and Proto-type mold shop. Instrumental in taking the company to self-insured health insurance, saving the company fifty thousand dollars a year.
Instrumental in developing the front end module while at Ford Motor Company. Which allowed the company to assemble everything forward of the radiator support offline outside of Ford and installed at the assembly plant? Currently in use on all of Fords product lines.
Responsible for designing and having built the first automated assembly system. For the W-car front and rear door handle. With full vision inspection for all components including color matching 19 different colors and correct labeling on packaging, while at Key Plastics.
Instrumental in designing the 2001 to 2008 front and rear bumper of the Dodge Ram. Completely responsible for designing all plastic parts on these bumpers. Eliminated six fasteners on the air dam saving the company I worked for three dollars a part. Also couldn’t find a tool shop to build the injection mold tool on their own. But, found one willing to work with me and we accomplished this task. I have a patent pending for a positive way to install clips on plastic parts.
3/27/16 to Present Elite Services
Position: Owner and Operator
Scope: Consulting on Quality and Manufacturing issues.
Responsibilities: Perform a variety of engineering work in establishing the root cause for all sorts of quality issues. Then developing the optimum method for correcting the issues being it Design, Operator installation or Vendor issue. Work encompasses sheet metal stamping, Injection Molded Plastic, Assembly and all Tool, Mold issues. Plus Design for Manufacture.
5/19/15 to 8/28/15 Ford Motor Company (Michigan Assembly Plant) (Contract)
Position: Manufacturing Engineer
Scope: Work encompassed all phases of Manufacturing Engineering and Quality Engineering in the various areas of the manufacturing and production environment. Work encompassed sheet metal stamping, Injection molded plastic, Assembly, GD&T and knowledge of Flush and margin.
Responsibilities: Perform a variety of engineering work in establishing the root cause for all sorts of quality issues. Then developing the optimum method for correcting the issues being it Design, Operator installation or Vendor issue. Add Warranty Issues, Internal Repair Issues and Quality Issues to PFMEA and Control plans.
9/20/12to2/05/2015 Magna Exteriors/Interiors
Position: Manufacturing Engineer/ Project Engineer
Scope: Work encompassed all phases of Manufacturing Engineering in the various areas of the manufacturing and production environment.
Responsibilities:
Performed a variety of engineering work in planning and coordinating the utilization of production facilities to create the optimum production method for all manufacturing projects at the plant.
Responsible for all outsourcing of current and new injection molded product as required by management and developing new sources as required.
Responsible for all packaging issues on current product. Develop packaging for all new programs, returnable and expendable.
Responsible for writing RFQ’S for new equipment on all new programs and initiating the purchase of all new equipment.
Responsible for cell layout of all current product and all new programs. Developed the cell lay-out using Microsoft Excel. Freeing up CAD department for other issues.
Member of the Ergonomics Committee. At one time at the start of this committee I was the Chair.
Responsible for all PFMEA’S and Process Flows on all current product and new product. When I was hired 75% of current product didn’t have a PFMEA or Process Flow.
Wrote Secondary Equipment Standards for all future equipment.
Project Engineer on all two shot products in plant. Plus Manufacturing Engineer and Tool Engineer on all two shot products as well.
Responsible for developing corrective action on all PRR issues that occurred.
Responsible for design for manufacture for all new programs.
Responsible for process improvement for all current product in the plant.
08/08/06to 3/2/2011 MSP Industries
Position: Production Associate
Scope: To do required tasks as assigned by Supervisor.
7/5/99 to 5/12/2001 OEM/Erie, Erie, Pa.
Position: Program Manager
Responsibilities: Developed and managed the APQP plan. Managed the overall pre-launch activities of the assigned program. Assured production readiness. Product design responsible. Provided launch support for the program and resolved any issues that arose. Handled all quality issues.
4/96 to 7/99 Cadillac Products, Troy, Michigan
Position: Program Manager
Responsibilities: Same as Oem/Erie
4/95 to 4/96 Key Plastics, Novi, Michigan
Position: Manufacturing Engineer
Responsibilities: Same as Magna
Scope: Work encompassed all phases of Industrial Engineering in the various areas of the manufacturing and production environment.
8/94 to 1/95 Rantoul Products Textron, Troy, Michigan
Position: Manufacturing Engineer
Responsibilities: Same as Key Plastics
Scope: Same as Key Plastics
1/91 to 8/94 Tooling Services, Lapeer, Michigan
Position: Owner and Operator
Responsibilities: Build models, patterns and molds. Production and Prototype. Did mold designs and product feasibility studies. Debugged molds and assembly equipment. Reviewed work cell layouts. Consulted on paint and material problems. Also conducted every day business connected to running a small company.
1/89 to 1/91 Ford Motor Company (Plastics Products Engineering) (Contract)
Position: Project- Tool Engineer
Responsibilities: Support all new programs with product feasibility, tool design, specifications and follow-up efforts as directed by program managers.
Scope: Work encompasses all phases of Project and Tool Engineering in the various areas of work performed.
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