Mechanical Engineer Supply Chain

AJAI BHADRAN

E-mail - ***********@*****.*** Tel No. - 0091-903-***-****

MECHANICAL ENGINEER WITH 3 YEARS INDUSTRIAL EXPERIENCE

• Professional experience of 3 years in the manufacture of gear boxes and medical devices.

• Excellent communicator having good relationship building and interpersonal skills with strong problem solving, organizational abilities and detail oriented attitude

• Multifaceted duties:

o Project Management

o Lean Manufacturing

o Product design and manufacturing

o Supply Chain Management

• Experience in managing production operations with key focus on optimal utilization of resources

• Result oriented record of streamlining the working SOP's for enhanced operational effectiveness

• Product design and manufacturing with functional tolerance

• Knowledge in MS Office, SOLIDWORKS 2017, CATIA V5, AutoCAD 2018,

• Knowledge in implementation techniques and quality / safety standards for improving operations along with cost savings, well versed with functional aspects of:

o Quality standards such as 5S, Kaizen, POKA-YOKA, QRM, Kanban System, etc o Toyota Production System (TPS)

PROFESSIONAL EXPERIENCE (3 YEARS)

International Combustion (India) Limited Bangalore, India Mechanical Engineer October 2014 to October 2016

International Combustion (India) Limited is the manufacturer of Heavy Engineering products and Bauer Gear Motors and Gear Boxes.

• Applying lean initiatives and techniques in the assembly area to increase the productivity without increasing the cost by addition of any new machines in the sequence line

• Conducting Quality, Cost, Time Related analysis for Project requirements

• Arrange internal meeting with supervisors for work distribution and timely completion of the production

• Knowledge in manufacturing processes and requirements for the different projects

• Job Scheduling the manufacturing of different gears in parallel shaft BF geared motors and helical BG series so as to reduce the queue in the line

• Milestone wise confirmation for - Product development and Manufacturing requirement achievement

• Assist Project Manager to attend management meeting with clients for customized gearboxes and to verify performance indicators

• Shop Floor Management: Shop floor control to prioritize, track, and report against production orders and schedules.

• Production Planning and Supply Chain Schedule according to project so as to maintain the lively stocks and Direct Material, Consumables Target achievement

• Forecasting and planning the material based on the demand in production cycle

• Improves production efficiency by analyzing and planning work flow, space requirements, and equipment layout.

• Confirming product and process quality by testing final- product and process capabilities

• Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.

• Work scheduling according to the daily targets that has to be achieved

• Maintain stocks and delivery of goods Planning, Design, Scheduling & Estimation Shanthi Gears Limited Coimbatore, India

Application Engineer July 2011 to August 2012

Shanthi Gears is the manufacturer of Gears, Gear Boxes, Geared Motors, Gear Assemblies both standard and custom-built Technical Duties

• Supervising the manufacture of various gearboxes such as worm gear box, geared motors, etc.

• Inspection of final goods and services and approval seeking according to company standards

• Supervising foundry work and quality inspection

• Preparing reports with completion percentage of daily targets

• Work Schedule to prepare a plan of daily work to complete the targets

• Delivering presentations and demos to new clients Marketing Duties

• Technical Representative - Maintaining client

relationship and enquiring requirements of gearboxes

• Arrange meetings with organizations head for new clients

• Reviewing customer drawings, plans and other

documents in order to prepare detailed technical

proposal for them.

• Preparing reports for head office and senior

managers.

• Offering after-sales support services.

• Market research - make reports on which gearboxes are most used by clients and suggestion made by clients for improvement and submit to Marketing head for product development

Palakkad Surgical Industries Pvt. Ltd. Palakkad, India Postgraduate Internship Project - "Productivity Improvement Through Lean Initiative" Palakkad Surgical Industries is a surgical equipment manufacturer such as Operation theater table, Surgeon chair and other accessories Duties Performed

• Product Design Management consulting clients to make the equipment more aesthetic and efficient for surgical procedure

• Time study of all the processes for eradicating unwanted steps and help fasten manufacture and increase productivity

• Removal of waste in the manufacturing process such as unwanted cutting and queuing of materials which lead to a 75% increase in productivity by 40%

• Material Management and inventory control using ERP system and forecasting methods

• Planning Supply Chain Schedules

• Product naming as each part of the equipment has to be named from its basic parts which helps in record keeping ACADEMIC PROFILE

• Master of Technology in Manufacturing Engineering from Amrita University, India - 2014

• Bachelor of Technology in Mechanical Engineering from Calicut University, India - 2011

• Class 12 from Our Own High School, Dubai (CBSE) - 2007 PERSONNAL DETAILS

• Languages known : English, Malayalam, Tamil and Hindi

• Proficient in CATIA V5, AutoCAD 2017, Solidworks 2017, MS Office, MS Project, SmartDraw, Arena 14

• Nationality - Indian Date of Birth - 08/07/1989

JOURNAL PUBLICATIONS

• Paper published in Int. J. Business and Systems Research," Productivity improvement through lean initiative in a surgical equipment manufacturing company: a case study", Vol. 9, No. 4, 2015

• ‘Productivity improvement through lean initiative: a case study’ presented at the International Conference on Advances in Engineering, Technology and Science (ICAETs – 2014), Munnar, Kerala, 27–28 April 2014

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