Mr. Fayaz Ahammed M

Mobile: +91-871******* & Email: ac9otb@r.postjobfree.com

MANUFACTURING ENGINEER

Looking forward to challenging assignments

An industrious and dynamic professional with 3.11 years of experience in the field of Process quality inspection & Process Engineering. Well knowledge on quality control, QCC projects management & proficiency in six sigma concepts and providing Poke –Yokes. Has proven credentials in Customer satisfaction for the OEM’S, quality improvements, ensuring compliance of various quality measures and implementing quality culture

PROFILE SUMMARY:

Working in Amara Raja Batteries Limited as Quality Engineer.

Amara Raja Batteries Limited, manufacturer and supplier of industrial, automotive and tubular batteries. It has many companies under its umbrella and I started my career from July-2015 in Amara Raja Batteries Limited as Quality & Production Engineer. At present working in Tubular battery division heading Formation, Finishing, Dispatch and Customer Support

KEY RESULT AREAS:

Implemented quality standards & structured processes, internal control plans for manufacturing operations of equipment and machines as well as standard products ensuring accomplishment of business goals

Monitoring of quality systems & compliance with present standards; troubleshooting and maintaining requisite documents to ensure complete in-process quality and improvement in process capabilities

Knowledge of the implementation of various techniques and quality or safety standards for improving operations along with cost savings well versed with functional aspects of Key Performance Indicators (KPI) and Quality standards like 5S, Kaizen, Poke Yoke etc.

Led ISO certification effort for Tubular battery plant, which was granted on first attempt

Maintained Quality Operating Systems(QOS) and COPQ reports by assuring overall quality of the product, analyzing & reducing the rejections for achieving the annual targets and 100% compliance to both technical specification and customer specific requirements

Preparing PPAP documents, Control plan, Flow Charts, Work Instructions, PSW’s, FMEA’s and Interacting with suppliers for quality feedback on product changes

Led critical supplier quality issues for timely resolution and monitored the effectiveness of incoming quality control system by implementing receiving inspection

RCA(Root Cause Analysis) for non-conforming product and reported corrective action back to the customer and provided over 125 8D reports to multiple customers and initiated 11 corrective actions

Generated monthly reports, experienced with SAP quality notifications, managed process deviations and active participation in daily review meet

Participated in multiple internal audits and external supplier audits for the purpose of improving both internal and supplier processes

Monitoring & Ensuring the Cp, Cpk & Control charts to ensure that the process is in control

Prepared training material, one point lessons(OPL), facilitated training on lean tools, Gemba walks, identify waste & basic statistics

EXPERTISE:

Lean quality tools: FMEA, Pareto charts, Cause & Effect diagram & Six sigma

Product and Process improvement

Scrap reduction and productivity improvement

Statistical Process Control(SPC)

Measurement System Analysis

Quality and QMS auditing

ACADEMIC QUALIFICATION:

B. Tech(Electronic and Communication Engineering) at Sri Venkateswara College of Engineering & Technology in 2015 with 81%

Intermediate (MPC) at Vijayam Junior College, Chittoor in 2011 with 97%

SSC at Sri Harsha High School, Chittoor in 2009 with 90%

REWARDS & RECOGNITION:

1st Prize in Six Sigma Conclave at Amara Raja Group held at Tirupati

Par Excellence award in NCQC 2016-17 held at Raipur

SKILLS:

Excellent analytical and problem solving skills

Ability to interface effectively with all levels of organization and external customers

Ability to work independently as well as a team member

IT SKILLS:

Minitab & SAP Knowledge

Proficient in MS Office applications such as Word, PowerPoint, Outlook and Excel

MAJOR PROJECT:

Reduced formed tubular batteries scrap from 1500 ppm to 250 ppm with 13Mn., rupees cost saving

TRAINING & CERTIFICATION:

Certified Green Belt holder

Trained & Certified in IATF certification

Trained on APQP (DFMEA, PFMEA, SPC and PPAP)

PERSONAL PROFILE:

Date of Birth: 11th August 1992

Languages Known: To Write English, Tamil, Hindi and Telugu

To Speak English, Hindi, Tamil, Telugu and Urdu

Permanent address: Door No: 15-2477/2, Glowri garden, Chittoor (AP)-517001

DECLARATION:

I hereby declare that all the information furnished above is correct to the best of my knowledge.

Date:

Place: (Fayaz Ahammed M)

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