Engineer Power Plant

Application for the post of: Mechanical Rotating Equipment EngineerT

EDUCATIONAL:

B. Tech (Mechanical) from Kakatya University, Warangal, 1998 (61.9%).

PROFICIENCIES:

Technically accomplished & competent professional with 20 years’ experience in Rotating equipment construction, Pre-Commissioning, commissioning in Oil & Gas Utilities and combined cycle power plants Gulf Area & Captive Power plants in India.

EXPERIENCE DETAILS:

●L&T - SARGENT & LAUNDY LIMITED (Nov’17 to Nov’18 date) as Mech. Commissioning Engineer

Responsibilities:

●As a startup lead engineer responsible for Pre-Commissioning and Commissioning of various Rotating Equipment like Pumps, Turbines, Compressors and Bowers in Oil and Gas.

●Responsible and perform pre-commissioning and Commissioning various Rotating Equipment activities like Alignment, soft footing, Lube Oil Flushing, lubrication and Vibration checking

●Responsible for performing & Guide run tests for motors, pumps, turbine, compressors and blowers.

●Responsible for performing static equipment internals and instruments installation as per drawings and P&ID speciations.

●Responsible for performing preservation of equipment, maintenance checks and schedules.

●Responsible for find out problems associated with rotating/static equipment and mechanical packages/valves are identified and resolved or coordinated with the respective vendors

●Responsible for preparing special tools/temporary tools list required for pre-commissioning and commissioning

●Responsible for various activities such as Air blowing, flushing, leak testing, drying and inerting various pipelines

●Responsible for performing and guide various activities such as Mechanical interlocks, pipeline bowing and pigging activities and spring support adjustment as per cold and hot setting.

●Responsible for documentation and preparation and reviewing pre commissioning and commissioning procedures.

●Liaising with installation/project engineers

●Reviewing specifications, drawings and operating philosophy, pre commissioning and commissioning procedures and reporting

●Preparing /reviewing/follow up punch lists.

●Managing the execution of pre commissioning and commission activities with due consideration for safety, technical quality and smooth transition.

●Submit daily/periodical report on the pre commissioning and commissioning activities

●Overseeing the performance test run and review the test runs

●Supervising the subordinates accordingly during the pre-commissioning, commissioning, performance test and reliability period

●Supervise all mechanical pre-operational, operational and load performance activities

●Supervise and perform flushing, chemical cleaning of piping, and tanks.

●Closely co-ordinate with construction team for commissioning requirements. Review plant performance and operation and maintenance manuals.

●Supervise and co-ordinate with vendors to ensure that all tests are done with satisfactory results as per specifications.

●Closely monitoring the parameters of rotating equipment, water treatment plant parameters that are with in specified limits.

●Strictly implement environment,health and safety policy standards and procedures

●M/S. SAMSUNG C&T (March 2016 to May 2017) as Mech. Construction Engineer Engineer and Commissioning enineer

Executed Project

2750MW CCPP Al Umm Houl Power Project Qatar.

Handling an EPC project of “HRSG & Bypass System ”. Includes following responsibilities:-

• My major responsibilities included Erection and Testing of HRSG & Bypass Stack

●Incoming Materials Inspection with vendor supervisor and damages & defects report to manager and resolve the issues with vendor supervisor.

●Preparing the look ahead schedule based on Master Schedule and executed with sub-contractors

●Preparing Inspection and testing procedure(ITP), Method Statement(MS) and Job Safety analysis(JSA) prcedures.

●Based on ITP conducting Inspections and Tests

●Preparing Weekly and Monthly progress report for client.

• Responsible for meeting the project goals in terms of schedule, cost and performance.

• Keeping coordination among the Engineering, Procurement and Production dept. to meet the project deadline.

• Conducting site visits to resolve engineering issues.

• Providing supports to the Sub contractors Regarding Technical issues

• Act proactively and take initiative to address and solve issues.

• Prepare and present project progress and contingency plan to client.

• Assigning work to sub-ordinates and guiding them to get the work done in due course of time.

●Quraay Independent power Project, 4000MW CCPP AL Khobar, Saudı Arabıa (6Groups and Each Group consisting (2x228MW GTG (Siemens make) +1X227 MW STG (Siemens make)) Tata Consulting Engineers Ltd, Saudi Arabia (From Nov’2013 to Jan’2015) as a Mechanical Commissioning Consultant.

Responsibilities:

• Being a lead engineer, completed HRSG & BOP flushing, chemical cleaning and Steam blowing Activities

• Monitoring of flushing activities and inspection of strainers.

• Restoration of STG oil flushing and HRSG System Chemical cleaning and steam blowing activities

• Water-Steam cycle

• Monitored lube oil flushing for STG, BFP and Gas compressors.

• Solo, Heat run of pumps and motors and system functional test.

• System walk down for commissioning and initial startup.

• Monitoring of Steam blowing.

• Mechanical troubleshooting.

• Preparation of commissioning hand over documents(CCC).

• Carry out predictive maintenance

●Overseeing the pre commissioning/commissioning scheme, able to supervise commissioning team and coordinate pre commissioning and commissioning activities on site and with client representatives.

●Reviewing specifications, drawings and operating philosophy, pre commissioning and commissioning procedures and reporting

●Preparing /reviewing/follow up punch lists.

●Managing the execution of pre commissioning and commission activities with due consideration for safety, technical quality and smooth transition.

●Coordinate with operation and EPC commissioning team

●Submit daily/periodical report on the pre commissioning and commissioning activities

●Overseeing the performance test run and review the test runs

●Supervising the subordinates accordingly during the pre-commissioning, commissioning, performance test and reliability period

●Supervise all mechanical pre-operational, operational and load performance activities

●Supervise and perform flushing, chemical cleaning of piping, modules and tanks.

●Closely co-ordinate with construction team for commissioning requirements. review plant performance and operation and maintenance manuals.

●Supervise the vendors during pre-commissioning, commissioning and start-up of equipment i.e. pressure vessels, rotating equipment, reciprocating pumps, turbines and HRSG etc.

●Supervise and co-ordinate with vendors to ensure that all tests are done with satisfactory results as per specifications.

●Closely monitoring the parameters of rotating equipment’s, GT & HRSG that are with in specified limits.

●Strictly implement environment,health and safety policy standards and procedures

●M/S. HYUNDAI HEAVY INDUSTRIES (Nov’2010 to April’2013) as Mech. Commissioning Engineer

Executed Projects

●1850MW Independent Water & Power Project. AL Durr, Bahrain (3 X 275 MWGTG (9FA FRAME) +1 X 375MW (D11 TURBINE).

●1875MW PP-11 Power Project. AL Riyadh, Saudı Arabıa (7 X 175 MWGTG (7FA FRAME) +2X325MW (D11 TURBINE

Responsibilities:

●Responsible for initial start-up and testing of new installations

●Responsible for handling the smooth start-up and operation of 1850 MW CCPP also includes

●GT and ST startup and Load maintenance from control room

●To do routine walk down, weekly and monthly operation routine works from CCR

●Unit startup/Shutdown/Fuel changeover operation of GT’s and ST’s

●Analyzing gas/oil/water quality report for further guide

●Plant operation through DCS in CCR

●Monitoring the daily generation as per schedule and regular communication for the availability if the plant

●Ensured smooth running of rotary equipment by implementing predictive maintenance

●Accomplished combustion Inspection for Gas Turbine Along with mechanical specialist.

●Handling of Demi. plant, Chlorination plant, Gas plant.

●Understands and masters the Plant Emergency Handling Procedures

●ST Lube oil flushing, CCW line flushing, Instrument airline flushing, Steam blowout while commissioning.

●Record and Track the Acceptance run procedure data and make recommendations where and when adjustments need to be implemented.

●Ensure that site process are monitored and controlled to achieve safe and economical operation

●Encourage communication between all departments

●Review the plant P&I drawings

●Help the operators to share the knowledge with them and helping them solve problems

●Creating and carrying out test procedure

●Investigating problems, diagnosing / repairing faults

●Writing reports and documentation

●Troubleshooting

●Liaising with installation/project engineers

●M/s GS Erection and construction in ARMENIA (Nov’09 to May‘10) as Control Room Engineer

Responsibilities

●Responsible for Operation & Maintenance of the 225 MW steam based Power Plant.

●Responsible for GT & HRSG start up, condenser vacuum pulling, turbine rolling up to synchronization with grid. Normal Operation / Load Management and Handling of Various Emergencies during Operation of the Unit. Hands on Experience of operation of HRSG, Auxiliaries & turbine through DCS system.

●Active participation in Efficiency Improving Methods / Safety Activities in the Unit.

●Monitoring and Maintaining Environmental Norms.

●Preparation of Daily, Monthly and Annual Report s of Efficiency related parameters. Shift log book check, to understand previous shift operating parameter & check process variation, necessary action take if any process variation occurred.

●In SAP module create notification, work order releases, safety work permit releases& close the work permit.

●In shift any problem of instrument & mechanical maintenance job same problem informed to relevant department.

●Proper communication with load centre for uninterrupted supply of power.

●Ensures the completion of shift round checklists, routine daily/weekly/monthly test checklists and equipment change-over checklists, etc.

●To supervise and oversee daily plant operations and maintenance in the Operations Shift Team to ensure that operational targets are achieved safely, efficiently and within the company rules and procedures, OEM guidelines, legal, environmental, contractual and other requirements.

Routine Job:

●Continuous monitoring of parameters in DCS and taking immediate corrective actions in case of any deviation observed.

●To do regular walk-by inspections and log Shift / Daily / weekly Operation Parameters

●Ensure implementation of safe operating practices of various equipment like, HRSG, GT & ST, cooling tower, feed water pumps, DM plants, etc.

●To analyses all operation data with respective standards and log all deviations and report to Shift In charge.

●Follow instructions of Chief Chemist.

●Following instructions from Shift In charge.

●To prepare all required shift reports.

●To follow SOPs for all equipment / process operations.

●To follow up with Maintenance department on status of PM / RM completion.

●To focus on Aux. Power consumption.

●To understand and able to perform all emergency operations.

Safety:

●Implementation of prudent safe practices while issuing permits.

●Use of all required PPEs while carrying out the job.

●Identification of Critical activities and preparation of JSAs

●Implementation of Good housekeeping practices and ensure that all operating floors are maintained neat and clean

●ENMAS(O&M) (Jan 1999 to Nov 2009) Joined as GET

Responsibilities

●Responsible to day to day plant performance such as Steam Boilers, Steam Turbines rotating and static equipment.

●Keep monitoring of all equipment’s temperature, pressure and flow that with in the design parameters

●Listing all events occurred in the Log-book and Log- sheet during entire shift.

●Taking pressure and temperature readings of specified time interval thought the entire shift.

●Register in the Log-book and Log-sheet every event occurred for review and reference as per area responsibilities

●Perform the vibration analysis of equipment and machines.

●Monitor the specified chemical treatments of each plant that within the specified limits.

●Recommended emergency load-shed and or shut down if abnormalities occurred in any machinery.

●Ensures that personnel comply with applicable standards, regulations, specifications and documented machinery systems and procedures.

●Ability to relate and interact successfully with multi-cultural work force at all levels

●Implement health and safety policy and procedures.

●Responsible and accountable for safe, continuous and efficient operations as per standard operating procedures with quality and safety as priority.

●Responsible for issue/suspend/cancel of permits, record keeping and auditing

● Responsible for operators development, competency development, and appraisals

●Responsible for emergency handling interface with other departments

●Responsible for manpower planning, leave planning etc.

Total Experience :20 years

Gulf Experience : 10 years

Current Salary : 2200USD

Expected salary : 2500USD

Current Location :India

Notice Period : Fifteen days

Skype ID :simhadri14

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