Highly innovative mechanical design/manufacturing engineer with 3+ years of experience in designing and manufacturing of parts and equipment. An analytical and professional driven engineer with desires to acquire knowledge on latest technologies and gets involved in challenging research work.
Quality Engineer Feb-2019- June-2019
Spherion & Randstad Staffing- API Heat Transfer
Quality Inspection, root- cause failure analysis (RCFA) for potential defects and rejects using Scrap Reports, 8D methodology and Ishikawa Diagram and provide appropriate training and instructions.
Identified methods for improving worker efficiency and reducing waste of such as restructuring job duties, reorganizing work flow, relocating work stations and equipment.
Develop manufacturing aids and problem solving tools that are applied daily and in full use by the front line management team.
Studied time, motion, methods, and speed involved in various production rates and identify opportunities to improve worker efficiency
Designing, Developing and Deploying work cells to include all information, machine and material, with high focus on human ergonomics, inventory control and ease of operation.
Assistant Production Engineer June-2014- June 2015
Gautam Plastics and Industries, Bilaspur, Chhattisgarh, India
Development training programs, One Point Lessons (OPL), Standard Work, visual aids and facilitated training, Gemba Walks, Identify Waste, process flow charts and value stream mapping.
Driving efforts toward the increased key customer's satisfaction score rating from 90% to 96% by improving the quality of supply.
Performed detailed analysis of returned customer parts and used findings to drive Corrective and Preventative Action (CAPA) improvements.
Managed multiple projects and met deadlines using Project Management Tools
Eliminated Inventory Wastes, over production, excess scrap, non-value-added activities by collecting & analyzing data from the process & brainstorming sessions with seniors, mapping process flow charts & identifying vital X’s.
Implemented checklist for scheduled preventive & routine maintenance of equipment using TPM principles & written work instructions for work standardization.
Facilitated process improvement teams providing Lean tools such as Pareto charts, process flow charts, A3 Reports, basic statistics, and Daily Work Management (DWM).
IASSC Certified Green BeltTM- CLSSGB License Number- G-5252. November 2018
3D CAD -SOLIDWORKS, PRO-E, AutoCAD; FEA – Solidworks Simulation, Ansys, COMSOL, Matlab; Stress-Strain Analysis; GD&T; 3D Printing
Manufacturing - Lean Six Sigma, FMEA,5S, APQP, PPAP, DVPR, Value Stream Mapping, Process Analysis, Work Standardization; RPN, KAIZEN, KANBAN, POKE-YOKE
Acoustics - Impedance, Planar wave, Spherical wave, Directional wave.
CEA Code NASA, Bluehill Testing Software by Instron, Microsoft Office; Excel
Project: Fabrication and testing by Data analysis of Prepreg carbon Fiber Weave Fabric Fall-2017
Analytically and experimentally checked the effect of Fiber Orientation and Length on the mechanical properties of Carbon Fiber reinforced composites.
Tensile, Flexural and Compression testing of Prepreg Fiber Weave Fabric
Flexural testing of 3-D printing Nylon Composites
Project: Design of Ramjet Engine Fall-2017
Designed and analyzed the ramjet engine model using MATLAB coding that meets the flight condition of Mach 4 at 50,000 ft.
Developed a working model of Ramjet by connecting the wedge inlet model, generalized 1-D flow model for the combustor and the 2-D method of characteristics of nozzle.
Project: Fabrication of Hovercraft Fall -2014
Designed and Fabricated Hovercraft
Designed and analyzed mechanical parts of the hovercraft using Solidworks
Integrated mechanical and electrical system of the hovercraft.
Assembled a wireless RC motor to enable Hovercraft to run on different surfaces such as rough land, sand, water, and concrete
Master of Science in Aerospace Engineering August-2016- May-2018
Auburn University, Auburn, Alabama
AMS (Automotive Manufacturing Systems), Polymer Processing, Aeroacoustics, Aerospace applications of Composites Material, Polymer Processing, Macroscale Assembly and Applications of Nanomaterials.
Bachelor of Technology in Aerospace Engineering May-2014
SRM University, Chennai, Tamil Nadu
Strength of Materials, Kinematics of material, Heat and Mass Transfer, Fluid Mechanics