Quality Engineer

MAHER ALCHAAR

DIRECTOR OF QUALITY ASSURANCE

@************@*****.*** 209-***-**** Tracy, CA

Strength

● 32 years of experience in the Quality QMS Systems & Manufacturing, Facility & Safety in electronic and semiconductor industry

● Management and certification of AS9120, ISO 9001, 2015, TS 16949/ISO 17025 STD

● Environmental Compliance Management Program RoHS/REACH. FMD, CMRT, IPC

● Ability to communicate clearly and effectively with executive management

● Effective evaluating, planning, developing, and implementing skills

● Experienced in, JD Edward, JB, PPAP, FAI, RMA, GMP, OSHA, ITAR/EAR

● Strong Professional Social Network:

https://www.linkedin.com/in/maher-alchaar-74095060 Experience

07/2018 – 04/2019 NASAM Inc.

Dir of Quality Assurance

● Review and approve Source Customer Drawings

● Manage all aspects of QMS including document control, Inspection, CSI, supply chain

● Audit internally and externally (including part suppliers), conduct supplier QA survey

● Review and approve customer orders to ensure quality clauses are included in PO

● Manage the QA function for the company. Team includes QA managers, engineers and Technicians

● Manage and process all customer orders per MIL-PRF-19500, MIL-STD 883, 750, 1580, 38535, and ANSI/ASQC Z1.4

● Establish Risk & Opportunity Procedure and conducted PFMEA, DFMEA

● Establish daily meeting to review customer complaints and devised corrective actions to improve customer satisfaction

06/2015 – 05/2018 Radian Thermal Products

Manager of Quality Assurance

● Successfully led company to ISO 9001:2015 certification.

● Established Risk & Opportunity Procedure and conducted PFMEA, DFMEA

● Established Customer Satisfaction daily meeting to resolve & improve customer issues.

● Managed the of Company Environmental Compliance Program RoHS/REACH. FMD, CMRT, IPC.

● Analyzed disposition discrepant materials, MRB, and initiated supplier corrective action reports. Conducted Monthly Management Review Meeting.

● Managed the Document Control Department, & released ECN

● Established supplier rating control program, and maintain AVL

● Established procedures to control and manage offshore Suppliers, Assembler and Test House.

● Conducted internal, and external QMS audit in compliance to ISO 9001

● Managed the Calibration program

● Resolved and Improved packages assembly issues thus increase yield by 45%, and improve assembly efficiency, reduced cost and scrap

● Reviewed PO to assure company requirements and CSR are met.

● Managed the IQA, FQA inspection system

2/2013 – 10/2014 Microsemi Corp

Sr. Quality Engineer

● Successfully led company to ISO 9001 certification, and conducted gap analysis and prepared company for AS9100C registration and received certification

● Established supplier rating control program, and maintained AVL.

● Established TRB weekly meeting to discuss ECN, PCN, CAR, PAR, DMR, MRB, and FMEA

● Conducted internal, and external QMS audit in compliance to ISO 9001

● Reviewed SCD/PO’s, and assured Customer Quality Clauses Flow Down to CSR

● Re-layout process floor, removed the bottlenecks increased system throughput by 15%.

● Resolved and Improved packages assembly issues thus increase yield by 45%, and improve assembly efficiency, reduced cost and scrap

● Work closely with Fabrication to reduce fabrication variation and increase yield.

● Manage the IQA, FQA inspection system.

1996 – 2012 Supertex Inc.

Sr. Quality Assurance Supervisor

● Successfully managed Quality Inspection team, consisting of 10 inspectors

● Directed, and planned quality inspection of IC from inception to completion of final tested product

● Extensive interaction with Top Management, including Monthly QA Metric, QC PPM, RMA Weekly Daily status reports.

● Designed, developed and implemented automated RMA program and report system for foundry, and finished IC packages product.

● Analyze, disposition discrepant materials, MRB, and initiate supplier corrective action reports.

● Conduct and write performance appraisals, and hire, motivate new employees.

● Managed and processed IC’s per MIL-STD 19500 and 883

● Conduct Supplier Quality Audit and perform vendor rating.

● Perform Source Inspection audit.

● Possess extensive knowledge of IC assembly process Hermetic and plastic IC.

● Improve the process of Tape & Reel of IC and reduce defects.

● Manage and Control environmental reliability lab operation i.e.: Temperature Cycle, Constant Acceleration, Fine/Gross Leak

1989 - 1996 Altera Corp.

Quality Assurance Coordinator and Trainer

● Managed all phases of production and quality engineering Inspections, per MIL-STD 883, 750, MIL-PRF- 19500, 38535, and ANSI/ASQC Z1.4 sampling plan.

● Managed the calibration program per ANSI/ NCSL Z540.

● Researched and contacted vendors; negotiated cost and purchased Capital Equipment for IC environmental testing.

● Performed failure analysis on all commercial and military products (customer return).

● Supervised 7 people in the inspection of QA post wafer sort, IQA of assembled parts off shore, FAQ of tested product and QA plant clearance.

● Trained technicians and QA inspectors.

● Analyzed, disposition discrepant materials, MRB, and initiate supplier corrective action reports.

● Conducted and write performance appraisals, and hire, motivate new employees.

Manage and Control environmental reliability lab operation i.e.: Temperature Cycle, Constant

● Acceleration. Mechanical Shock, Vibration frequency. Education B.S. in Industrial Technology (minor in Business Management) San Jose State University Jan 1985 – Apr 1989

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