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Electrical Controls Engineer

Location:
Hamburg, New York, 14075, United States
Posted:
May 17, 2019

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Resume:

David J. Noworyta

**** ******** **.

Hamburg, N.Y. 14075

716-***-**** [Cell]

716-***-**** [Home]

ac9egr@r.postjobfree.com

Experience

Praxair

Advanced Controls System (ACS) Engineer

Responsible the Design and Development of Electrical Control Systems for Small-On-Sight Nitrogen Air Separation Plants Product Line and Application Specific.

RESPONSIBILITIES/ACCOMPLISMENTS

Development of Process and Instrumentation Diagrams in conjunction with Process and Equipment Engineers.

Implementation of Distributed I-O to increase Automation reliability, reduce Plant Skid and Field installation costs.

Design of Electrical Control Schematics and Panel Layouts, Networking, PLC/PAC based programming and HMI/SCADA interfaces promoting the use of standard object logic and customizing it to the current project objective.

Requisition all necessary electrical hardware and software.

Primary contact between the project team, contractors, and plant personnel responsible for direction and troubleshooting during commissioning and project startup.

Provided post-project control systems support to regional execution centers and plant operations.

Participate in root cause analysis and plant assessment meetings. Zehnder Rittling

Senior Electrical Engineer

Lead Electrical Engineer, product line redesign for cost reduction and manufacturability. ACCOMPLISMENTS/INPROCESS

Replaced existing off-shore, long lead time permanent split capacitor (PSC) motors which lead to the following results:

American manufacture, technical support.

Reduced costs by 23%.

Significantly reduced lead time.

Repeatable performance regardless of the frame size (.25/.5HP).

Software configurable.

Replace/condense 18 existing resistive heating assemblies to reduce hardware costs, reduce inventory and simplify the manufacturing process.

Utilize a Microcontrollers flexibility to replace existing fixed controllers, add the BACnet communications protocol for building automation and control networks.

7/2016 to

11/2016

11/2016

to Present

SPX Flow Technology (Formally APV)

Electrical Automation Engineer

Lead Control Systems Engineer for Anhydro industrial electrical control systems intended for General Industrial, Hazardous (Class 1, Div. 1 & 2) Locations and Sterile (Aseptic) use, responsible for the development of Process and Instrumentation Diagrams (P&ID's) and Schematic Wiring Diagrams (SWD's). Participates as a key contributor on project and technical teams and provide technical guidance to others as assigned. Works independently on assignments, develops and implements innovative solutions, develops engineering criteria, reviews design and documentation to ensure compliance with design criteria and standards.

Anhydro Spray Drying systems designed for continuous drying of pumpable liquids to free-flowing- powder. Fields of application - dairy, food, feed, chemical and pharmaceutical industries.

Anhydro Spin Flash Drying systems designed for continuous drying of cohesive and non-cohesive pastes, filter cakes, sludges as well as high-viscosity liquids. Fields of application - Agrochemicals, Ceramics, Food and feed products, Inorganic chemicals, Organic chemicals, Pharmaceuticals, Pigments and Waste products.

RESPONSIBILITIES

Development of Process and Instrumentation Diagrams in conjunction with Process and Mechanical Engineers.

Review Engineering proposal and identify, develop, and recommend cost effective controls and automation solutions designs to meet or exceed application specifications.

Design/CAD drawing package generation including Schematic Wiring Diagrams, Industrial Networking, Control Panel layouts and Thermal-Management for I/O, field instrumentation, SCR Power Controllers and VFD’s per Standards and Codes.

Specification and procurement of pneumatic, electrical and analytical instrumentation.

Generate bill of material, estimate cost of purchased items, and requisition all necessary material and components.

Specify and author PLC, PAC, & HMI automation and process control software.

Plan and manage the workflow of design documents and construction to ensure deliverables are available per schedule.

Support plant checkout, startup and trouble shooting.

Assist in the training of new engineering/technical employees. PCB Piezotronics

Depew, N.Y.

Electrical Controls Engineer

Provide electrical and controls engineering, process and machine networking expertise to the Depew, NY and Halifax, NC manufacturing facilities including:

RESPONSIBILITIES

Engage and connect with internal departments that include management, maintenance, engineering, IT, purchasing and production departments.

Compose specifications for purposes of design scopes, equipment procurement, equipment Installations and component standardization.

Proposes and evaluates electrical controls and components.

Directs the development and implementation of electrical controls.

Evaluate expenditures for controls and/or equipment.

Design/CAD drawing package generation including Schematic Wiring Diagrams, Industrial Networking, Control Panel layouts and Thermal-Management for I/O, field instrumentation, SCR Power Controllers and VFD’s per Standards and Codes.

Generate bill of material, estimate cost of purchased items, and requisition all necessary material and components.

Specify and author PLC, PAC, & HMI automation and process control software.

Provide technical assistance and training for production departments. 1/2013 to

6/2016

8/2011 to

1/2013

Support plant in achieving Safety, Quality, Cost goals and Total Customer Satisfaction.

Maintenance support for all manufacturing and machining control systems. ODEN Corporation

Tonawanda, N.Y.

Senior Electrical Controls Design Engineer

Position encompassed all facets of engineering for factory automation and control systems with an emphasis on automated Liquid Filling and Process Control Blending Systems, including: RESPONSIBILITIES

• Acts as a resource and mentor for colleagues with less experience

• Cost estimation and proposal development

• Specify field instruments and their associated installation hardware/cables

• Design/CAD drawing package generation including Schematic Wiring Diagrams, Industrial Networking, Control Panel layouts and Thermal-Management for I/O, field instrumentation, SCR Power Controllers and VFD’s per Standards and Codes.

• Generate bill of material, estimate cost of purchased items, and requisition all necessary material and components

• Specify and author PLC, PAC & HMI automation and process control software

• Manufacturing support to insure proper construction, setup and functionality

• Coordination and assistance with system checkout & startup Domestic and International

• Train end-users and maintenance personnel

Power: Motor Control Centers (480/380V), Power Distribution 480/380/240/230/208 3-phase and 240/220/208/120 single phase, Variable Speed DC Drives, PowerFlex 4, 40, 70, 700 and 750 series Variable Frequency AC Drives, Kinetix 2000 & 6000 Multi-Axis Servo Drives, Soft Starters, Watlow Temperature and Process Controllers, Linear and Switching Power Supplies, Surge Suppression/Line filtering and Un-interruptible Power Supplies.

Hardware: Industrial Computers, Control Panel Air Conditioners/Heat Exchangers, PanelViewPlus Terminals, Pressure, Ultra Sonic, Capacitive, Inductive, Radar, Photo Electric, Thermocouples and RTD Sensors, Mass Flow Meters, Mag Flow Meters, Single-Loop PID Controllers, Power SCR Controllers, Digital In/Out, High Speed Counters, Analog 1-0, Flex 1-0, Point 1-0, Intrinsic Safety Barriers and Isolators, Electrical and Pneumatic Linear Actuators; Weight Processors, Load Cells, and Type X & Z purge systems. CAD/CAE: AutoCAD Release 9, 10, 12, 13, 2000, 2004, 2009, 2012 and 2014, AutoCAD Electrical 2014, OrCad Capture and OrCad Layout Plus.

DCS/PLC/PAC: DeltaV S-Series, Allen Bradley PLC5, SLC, MicroLogix, CompactLogix, ControlLogix and Mitsubishi FX series.

IPC: Beckhoff CX9010-0102 E-bus connection, w/TwinCAT-EtherNet/IP-Slave-CE, Digital input terminal EL1018, 24 V DC, filter 10 us, 1-wire system, Up/down counter EL1502, 24 V DC, 100 kHz, 32 bit counter depth, Digital output terminal EL2008, 24 V DC, 0.5 A, Sourcing, Analog output terminal EL4002,0...10 V, 12 bit, and Pulse train output terminal EL2521-0024, 24 V DC, 0..500Khz, 24 bits. PLC/PAC / IPC Programming Tools: Rockwell RSLogix5, RSLogix500, RSLogix5000, RSLogix Emulate 5,500, 5000, GX Developer, Beckhoff TwinCAT PLC and CoDeSys (IEC 61131-3). HMI/SCADA Programming Tools: Taylor Process Windows, Wonderware Intouch v5.6- v10.6, RSView32 v6.3.-v7.0, FactoryTalk View Machine Edition (ME), InduSoft Web Studio v7.1 and iFIX 5.5. 8/2006 to

8/2011

Programming Languages: C, C++, VBScript, VB6 and SQL. Data Base Management Tools: Microsoft SQL Server, Wonderware Industrial SQL, Microsoft Excel and Microsoft Access.

Industrial Networking: ProfibusDP, Ethernet TCP/IP, RSNetworks; ControlNet, EtherNet/IP, DeviceNet, RSLinx, Foundation Fieldbus, AS-Interface, SERCOS and EtherCAT. Interprocess Communication (IPC): DDE, ODBC, ADO.

Operating Systems: DOS, Win3.x, Win95, Win98, WinNT 4.0, Win2000 Professional, Win2003 Server, WinXP Professional (x32), Windows 7 Professional (x64), Windows 7 Enterprise (x64), Windows XP Mode & Windows Embedded CE 6.

Standards and Codes: NEC, IEC, UL 508A and European Directives (CE marking). Automated Control Solutions

Tonawanda, NY

Electrical Controls Engineer

Automation Specialist providing engineering services for a full range of electrical design/programming tasks associated with design, documentation, programming, installation, test and startup of capital equipment for scrap processing & recycling industries.

Automobile Metal Shredding Facilities: Elkhart-Indiana and Canton-Ohio U&S Services

Tonawanda, NY

Electrical Controls Design Engineer

Facility Automation Specialist providing engineering services in microprocessor-based Temperature Controls, Energy Management, and Security & Fire Alarm building automation systems.

• Security System: Card Access, Video Surveillance - Rath Building, Erie County Courts and Public Safety Building, Buffalo, New York

ODEN Corporation

Tonawanda, N.Y.

Senior Electrical Controls Design Engineer (See ODEN Corporation Above) A highly motivated, responsible Electrical Controls Engineer with strong analytical, decision making and problem solving skills coupled with vision, tenacity and work ethic to complete projects from business origination through order fulfillment.

Sample of accomplishments:

• 1999 Niagara Frontier Intellectual Property Law Association (NFIPLA) and the Technical Societies Council

(TSC) Inventor of the Year 2nd Place / Physical Sciences award, U.S. Patent No. 5,996,650 "NET MASS LIQUID FILLER"

• Statistical Process Control and Data Acquisition with Reporting Tools Net/Mass.

• Bl-lingual (English/Mandarin) HMI to be used on Catalytic Converter Precision coaters in China.

• Assembly line engine Oil Doser for GM Powertrain Plant - Tonawanda, NY

• Assembly line engine fuel injector lubricator for GM Powertrain Plant - Tonawanda, NY

• 20-400 Ibs/min Process Control Blending Systems for Unilever HPC and Colgate.

• 20-380 lb. IBC Liquid Filling Systems for Caribbean Refrescos, a division of Coca-Cola

• 15gpm On-Board Process Control Blending System to recycle used engine oil for cylinder head lubrication on the Ocean Freighter Sine Maersk.

• 150 gpm Process Control Blending Systems for Campbell Soup - Beverage Division.

• Aseptic Liquid Filling\Capping system for the dairy industry.

• Six Sigma Training - FMEAs, and DMAIC's, PCB Piezotronics Depew, N.Y. 7/2005 to

8/2006

6/2004 to

7/2005

10/1983 to

6/2004

Education

81 to 83 Technical Degrees, Electrical Design

NETS, Buffalo NY

95 to 97 Computer Science (C++) courses CSE 113 Introduction to Computer Programming I & CSE 114 Introduction to Computer Programming 2

University at Buffalo, Buffalo NY

Spring Microsoft Visual Basic 6.0

2000 Erie Community, Buffalo NY



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