Address: - Sinsina Industrial Works and Metal Construction Factory,Al- Jubail 31951, KSA
email@example.com Total Experience: 13 Years
Saudi Aramco Approved QC Supervisor (Tank, Piping)
Possess strong communication skills, including ability to interact in a team environment.
Experience developing Quality manual, Quality Procedure and Quality Management System.
Excellent analytical and problem-solving skills.
Extremely motivated, quick learner with excellent knowledge retention.
Highly organized with the ability to prioritize tasks efficiently.
Natural leader, mentor, and team player.
Passionate self-starter driven to produce results.
ACHIEVEMENTS HIGHLITED: -(2013-2019)
Excellent experience in Handled ASME audit for New Shop approval organization successful certification U, U1, S, R, PP. ASME Certification audits twice independently.
Saudi Aramco 9coms approval Shop Approval Audit approval for Steel structure, Skids, Piping, Tank and Pressure Vessel.
ISO 9001-2015 Shop approval in hand good Experience in manufacturing industries twice time organization successfully achieve certification.
Excellent experience with Saudi Aramco Vendor approval ISO,9coms and Manufacturing facility.
API shop approval and Re-certification experience twice times.
ASME shop approval and Re-certification (U, U1, S, PP, S & R).
Saudi Aramco 9coms Shop approval.
ImplementationQualitymanagementsystem through the organization.
Established QMS new vendor as per ISO and Saudi Aramco Assessment requirements.
Worked Gulf Steel Works (Pan Gulf company) as a Quality Acting Manager for PED, SKID, STD, CLADDING, SSD Audit and Saudi Aramco Assessment Audit.
EDUCATION& INTERNATIONAL CERTFICATION: -
Jawahar Lal Nehru Technical University, Hyderabad India
B-Tech in Mechanical Engineering, 2009 from MITS, Aloor Hyderabad.
Welding Inspector CSWIP 3.1 ID no# 695173
Level II in NDT (RT, UT, PT, MPT,) from ASNT-2009.
Piping Engineering in IIT from Mumbai,2009.
SIX SIGMA Green Belt Advance Innovation Group NOIDA India
Saudi Aramco Approved QC Supervisor (Tank and Piping).
External IRCA Lead Auditor ISO 9001-2015 by Bureau VERITAS, India
External IRCA Lead Auditor Occupational Health and Safety 45001-2018 Bureau Veritas, India
External Lead Auditor Environmental Management System 14001-2015 QCA Global UK
External Lead Auditor ISO 9001-2015 QCA Global UK
External Lead Auditor Environmental Management System 14001-2015 QCA Global UK
External Lead Auditor Occupational Health and Safety 18001-2007 QCA Global UK
Internal audit ISO-9001-2015 training
Internal Environmental Management system 14001-2015 training
Internal OHSAS 18001:2007 training
API SPEC Q1 Internal Audit training
API 5LD Internal Training Audit Training
Seminars & workshop trainings in fabrication, Manufacturing, ASME, QMS, ISO, API 5LD, API Spec Q1 weld overlay, HSE, EMS, Quality operating procedures and Quality Manufacturing Procedure.
Mechanical Engineer with over 13 yearsof experience in the areas of performing and managing the QA/QC activities, QAProcedures, QC procedure and Inspection, QMS, ASME, ISO, Saudi 9coms Assessment Audits and Quality Assurance for the Pressure Vessels, Tanks, Columns, Reactors, Skids, Modules, Heat Exchangers, Pressure Piping Spools, Cladding Piping Spools Overlay and Structural steel.
Current Engagement asQA/QC Manager Professional Skills Since June 2017 to till now.
Knowledge of ASME, ASTM & API codes and Saudi Aramco & Sabic standards.
Well versed knowledge about ISO 9001, QMS, ASME, API & Saudi Aramco Quality Assessment System.
Ensures compliance with the customer requirements, quality policy, company standards, regulatory and external standards.
Validates quality processes by establishing product specifications and quality attributes; measuring production; documenting evidence; determining operational and performance qualification; writing and updating quality assurance procedures.
Develops and implements the Quality led activities specified within company process to assure quality from concept to production.
Effectively interacts with Production and Engineering teams to maintain product supply and introduction of new products. o Works directly with suppliers to ensure compliance of supplied materials. o Works directly with customers to support quality requirements.
Works with purchasing staff to establish quality requirements for external suppliers. o Writes technical and management systems reports.
Brings together staff of different disciplines and drives the group to plan, formulate and agree on comprehensive quality procedures.
Manages and maintains the Company’s quality inspection and product release programs for incoming and in-process materials and components, processes and finished goods. o Sets Quality compliance objectives and ensures that targets are achieved.
Assesses the product specifications of the company and its suppliers, and comparing with customer requirements.
Maintains and improves product quality by completing product, company, system, compliance, and surveillance audits; investigating customer complaints; collaborating with other members of management to develop new product and engineering designs, and manufacturing and training methods. o Develops policies and procedures to ensure quality product.
Facilitates analysis and coordinates activities related to process/system improvement projects. o Communicates with other managers to coordinate operations and activities.
Determines staffing requirements to meet quality and delivery expectations. o Maintains operations data and prepares productivity/quality reports for management.
Directs and coordinates the activities of team engaged in quality functions – including inspection, analysis and training.
Makes final determinations or dispositions related to non-conforming materials.
Monitors indicators related to ensuring employees conform to production or processing standards.
Implements measures to improve inspection methods, equipment/tool performance, product quality, efficiency and morale.
Facilitates preparation and delivery of effective performance reviews.
Communicates with employees and/or management to address employee suggestions or problems.
Develops departmental budget and manages costs.
Generates requisitions for materials, supplies, equipment parts, or repair services based on planned needs.
May be asked on occasion to perform other duties at a lower level or higher level of proficiency or not related to this classification
Familiar in ASME, API, ASTM codes and standard/ procedures.
Familiar with Saudi Aramco Standards and specification,SAEP, SAMSS, SAES, SAIC, SATIP, SATR.
Well conversant with welding processes (SMAW, SAW, GTAW& GMAW) and NDE methods.
A well-motivated, committed and conscientious Mechanical Engineer with around 8 years of, challenging, innovative, professionally managed organization to hone the skill further.
Management, Planning, Audit, Supervision, Inspection, Commissioning, Execution, and Maintenance & Shut-Down. Such as Engineering, Construction, Verification of OIL & GAS experiences a QA/QC/Inspection Engineer, Project Engineer in the field of Refinery Oil & Gas project execution/implementation, Qa/Qc activities of quantities and supervision fabrication, installation, testing and commissioning of pressurized piping and Structure works and so seeks an opportunity to grow with the suitable Offshore plan & associated appurtenances fabrication Hydrocarbon transmission& distribution steel Work.
Construction and unified pressure vessel fabrication with clear understanding of Clear drawings, Technical specification, Codes & standards as well as proficiency. These positions include the inspection, testing and installation of Pressure Vessel, Piping, and Structural Steel Member, Piping Support, Galvanizing, & Painting.
Well versed experienced in Developing Project Specific Welding Programs (Welding Procedures, Qualification Testing, Welder Certification, Continuity, Tracking and Reporting) Calibration Programs, Receiving inspection programs.
Work Experience: -
1)QA-QC Manager at Sinsina Industrial Works – Saudi Arabia, from June-2017 to till now.
2)Sr.QA/QC Engineer at Gulf Steel Works – Saudi Arabia, from June-2013 to June-2017.
3)QC Supervisor Gulf Steel WorksMaaden Aluminium Refinery project Saudi Arabia since June-2013 to Dec-2013 Floating roof type tank.
4)QC Supervisor Gulf Steel WorksShaybah project Samsung Engineering GOSP-01, GOSP-02 & GOSP-03 08 Fixed roof tanks Saudi Arabia since Dec-2013 to May-2014.
5)Acting QA Manager Cladding API Spec Q1 Gulf steel works, AL Jubail, since May-2014- to June-2015.
6)QC Supervisor Gulf Steel WorksMidyan Gas Processing Facilities Saudi Arabia since June-2015 to May-2016.
7)Acting QA Manager PED, Cladding, SKID, SSD and STD since June-2016 to June 2018.
8)QA/QC Engineerat Links Middle East Technical Services – AbuDhabi,from Feb-2012 to May -2013.
9)Inspection Engineer at HPCL Mumbai Refinery on contract through MANPOWER RESOURCES Aarvi Encon Private Limitedfrom August -2011 to Feb-2012.
10)QC Engineerat ISGEC HITACHI DAHEJ India in Fabrication Shop, from April-2009 to August -2011.
11)Mechanical Supervisor R.B Prasad under vendor of BPCL Refinery project Mumbai since May-2003 to June-2005Maintenance and Shut down project Vessel, Drum, Piping, Exchanger, Tank.
QA-QC professional skills: -
Job Role QA
Develops and manages, in collaboration with Company Quality Department, the Quality Management System onboard, in compliance with applicable ISO Quality Standards, Quality Policies, applicable Standards and applicable company and corporate work instructions and standards.
Guarantees conformity of the Document System to the Company Documentation (Manuals, Procedures, Work Instructions).
Distributes Quality Documentation on site and ensures that the activities carried out are in compliance with the relevant issued documentation.
Provides other units responsible, for analysing, defining and improving operating activities onboard and onboard processes, with the necessary feedback coming from the implementation of the Quality Management System.
Provides with the necessary feedback the Asset, Quality and Procurement Departments, in collaboration with the Management Functions onboard, regarding the performances of Suppliers and Sub-contractors operating on site.
Plans and implements internal Quality System auditing activities.
Supports the process owners for the definition of process indicators and relevant targets, monitoring their activity and promoting continuous improvement.
Trains relevant positions and new resources on quality matters.
Supports other functions onboard during third party authorities and/or internal audits as regards quality matters. Manages the Non-Conformities and Observations raised during audits regarding quality and asset matters.
Supervises inspections, reports and the documentation issued by inspectors and collects, manages and files the required Quality Records.
Cooperates in issuing, managing and analysing the Event Reports relevant to asset and quality findings. Ensures the implementation of the relevant corrective actions.
Participates to Investigation of Event happened on board.
Prepares a periodic KPI report, collecting the data available onboard, to be sent to the Company Quality Department for analysing and evaluating the quality and asset performances.
Monitors maintenance activities carried out onboard by internal and/or external personnel as regards Quality Control aspects. When also involved in project activities, supervises also the Quality Control functions/activities of a project or its parts. He is involved in the Quality Control inspections scheduling and in the collection of Quality Records.
Allocates Quality Control personnel to the various operational areas when involved also in project activities.
Assesses the implementation and the distribution of the Quality Plan and Quality Control Plan onboard, when involved also in project activities.
Ensures that the tests, controls and inspections are carried out and that personnel have access to all required documentation. Evaluates the qualifications of inspection personnel. Evaluates the qualifications of welders and Non-Destructive Test-NDT technicians.
Ensures that all the measurement instruments are correctly managed and calibrated. Monitors the expiry date of the calibration certificates.
Informs the Management Functions onboard, Saipem Quality Department (and Project Quality Engineer if involved also in project activities) of any deviation/problems regarding the vessel.
Carry out his duties according to the Emergency Preparedness Action Plan.
Job Role QC
Fabrication inspection of Pressure Vessels, Columns, Reactor, Regenerator, Drum, Tanks,Piping, structural &Equipment’s Works for various Oil & Gas Projects in India & Middle East(Onshore & Offshore Projects including the inspection, testing and installation of Pressure Vessel, Piping and Structural Steel, Tanks & Piping Support).
To establish welding procedures (WPS-PQR) to guide production and welding personnel relating to specification restrictions, material, and process requirements.
Coordination with technical personnel in performing inspections to ensure the workers compliance with established welding procedures, restrictions, and standards.
Review & maintaining of NDE records, completion of weld history sheets, verifying consumable test certificates.
Performing inspection of fabrication, Welding, NDT, preparation of test package and hydro testing, Painting, inspection, hot dip galvanizing inspection & dispatch.
Preparing & maintaining reports for all the procedures. Co-ordinate with client/TPI for QA/QC activities.
Responsible for the execution & management of QA/QC activities and ensure compliance with project drawings and project specifications perspective.
Supervision & inspection of on-site fabrication, installation, testing and commissioning of pressurized piping and structure works. Ensuring implementation of Quality Control plan, procedure, and inspection & test plan.
QA/QC inspection ensures the compliance of construction & associated activities related to client approved drawing specification by inspection & witnessing & monitoring the activities.
Ensuring implementation of Quality Control plan, procedure, and inspection & test plan
Review of Hydro test packages, Line checking and Punch listing.
Manage the organization and systems that ensure Safety, Risk, Environmental & Quality involving third parties (e.g., Beyond Company and company contractors) are resolved compatible with the objectives.
Provide a single point of contact for All Health, Safety, Environment, Security, and Quality related aspects
Coordinate with external Regularity\ Government organizations to obtain the required Project licenses.
Play a key role on Project Assurance, helping the Project, Business, Engineering, Interface & execution, and Construction Managers to achieve full compliance.
Develop and ensure effectiveness of Project Quality Control, Quality Assurance, Safety, Risk & Environmental management procedures and tools.
Establish and maintains detailed records of all project’s QA/QC, Risk, Safety, & Environmental Documents.
Participate in review of contracts to ensure that adequate QA/QC, Risk, Safety, & Environmental control and work procedures are established.
Manage the organization that ensure system completion, commissioning and hand-over to permanent organization. Develop and ensure effectiveness of System Completion procedures and tools.
Ensure smooth hand-over to Permanent Organization (Project execution have a major impact on the company Assets.
Mechanical, NDT & Welding inspection in pressure vessels, storage tanks, heat exchangers& piping.
Preparing and reviewing quality procedures, inspection and test plan for pressure vessels, storage tanks, heat exchangers& piping.
Have Knowledge and experience in personnel computer skills, including MS Outlook and MSOffice suite of applications.
Having Skills in various disciplines such as Quality Control and Assurance, welding inspectionwith NDE activities which includes storage tanks, pressure vessels, piping, Structure Material.
Testing, A /QC welding related works with Safety awareness.
Inspection, testing, qualification, certification and approval skills.
Materials control and trace ability competence as per latest code & specification.
Experience in Cross Country and LNG piping.
Participates in the Contract Review (Kick off Meeting) to identify the Key factors for Success plus the risks and shall define / implement Preventive action. Identifies issues & concerns.
Supervises the Quality Control functions/activities of a project or its parts, including Quality Control inspection schedules and the collection of Quality Records.
Assesses the implementation of the Quality Plan on shop.
Allocates Quality Control personnel to the various areas of site activity. 4.
Supervises inspections, reports and the documentation issued by inspectors and collect and file the required Quality Records. Takes case of reporting on his duty to Project Quality Engineer.
Evaluates the qualifications of welders and Non-Destructive Test-NDT technicians with regard to the activities assigned.Evaluates the qualifications of inspection personnel.
Cooperates in Event Report Management and for all the implementation of relative corrective actions.
Manages collaboration of measurement instruments and related certifications.Distributes Quality Plan on Shop and Site.
Correlated Activities / Personal Profile
An efficient team member with strong analytical, problem solving and interpersonal skills.
Learning new manufacturing and inspection methodologies.
Learning new technologies &equipment in quality control & quality assurance procedures.
Knowledge development in welding and NDE.
Place: - Jubail, Saudi Arabia Reference
Date: - 31-08-2019Available on request.