Engineer Maintenance

BANDARULANKA RAVI KUMAR, M.Tech

+91-998******* Passport No: M6753264

*********.************@*****.***

Committed and skilled Instrumentation Engineer familiar with all standard control and instrumentation requirements with 3+ years of experience in the instrumentation and process field and knowledge in material management through SAP. Prioritizes attention to small details to ensure problems are resolved before they impact the production or cause a safety hazard and ensuring the compliance to quality standards (ISO 9001:2008 & FSSC 22000:2013)

AREAS OF EXPERTISE

Operation, Installation, Testing, Commissioning and Calibration of all types of Electronic and Pneumatic instruments. (Pressure, Temperature, Flow & Level Instruments etc.).

Faults diagnosis of DCS, PLC, SCADA, Profibus Communication and Control Loops.

Assembling, Testing and Calibration of Control Valves and other field instruments.

Installations & testing of control panels, marshalling cabinets, relay cabinets and various instrument cabinets.

Preparing master data sheet for PM schedule.

Experienced in the field instruments and control systems procurement activities.

Spares balance investigation and inventory control for all instruments’ spare parts.

PROJECTS

Fluke calibration bench

Fluke Test Software

Automatic Pressure calibrator, Model : 2201A

Temperature calibrator, Model : 9150

Flow meter calibration bench.

TECHNICAL SKILLS

DCS : HONEYWELL EXPERION PKS C300

PLC : ALLEN BRADLEY (RS Logix 500), Siemens Simatic S7 400

SCADA : Honeywell Experion,Wonderware InTouch (Invensys)

AUDITS

ISO 9001:2015 – QMS

ISO 22002_1 – FSSC

BONSUCRO

Calibration of field instruments like pressure, temperature, level, flow meter, pH transmitters, Conductivity meters and Brix transmitters.

Maintaining the objective, list of documents and list of masters.

Maintaining the statutory documents, master instruments NABL certifications

Maintaining the CCP equipments documents. (Metal detectors)

Maintaining the Downtime analysis, Inventory, Non-conformity, Critical equipments spares.

PROFESSIONAL EXPERIENCE

PARRY SUGARS REFINERY INDIA PRIVATE LIMITED KAKINADA, INDIA. (2016 – 2019)

Associate Engineer, (Oct 2016 – Feb 2019)

Company Profile : 3000 TPD Sugar Refinery

Hired as an Engineer Trainee in instrumentation maintenance team and rapidly promoted due to strong performance. Effectively planned a preventive maintenance and calibration schedule of various instruments to increase their reliability in which it minimized their failure to accomplish planned production targets.

Handling the shift duties as a shift engineer in order to ensure the uninterrupted operations & system availability by quick trouble shooting.

Calibrating all the types of Process instruments.

Maintenance and calibration of Weighing Scales.

Operating, maintenance & Troubleshooting of DCS & field instruments.

Planning manpower for the day to day maintenance and planning for shutdown maintenance.

Operation, Maintenance and Trouble shooting of BMA Centrifugal and Walchandnagar Centrifugal machines.

Preparation of documents like history cards & check list and maintaining the instrument spare parts (critical & consumable).

Responsible for Material follow-up with store and purchase department, to keep inventory up to optimum.

Executing the Safety works and compliance with relevant standards.

Trouble shooting with DO’s and DONT’s as per the process priorities safely and participation in 5S activities of plant.

EXPOSURE GAINGED FROM EXPERIENCE:

Gained good exposure in maintenance and troubleshooting of different types of field instruments such as:

DP/ Pressure transmitters (Make: Honeywell, ABB, E&H, Rosemount 3051s.)

Conductivity transmitters and PH transmitters. (Make: Forbes Marshall, Rosemount)

Level transmitters – RADAR (Make: Rosemount 5400/5300 series, E & H, Honeywell)

Temperature transmitters (Make: Emerson 644 series, Honeywell)

Globe Control valves (Make: Fisher, Samson)

Solenoid valves (Make: ASCO, Norgren, Parker, Schrader, Rotex, Janatics, Aventics)

Magnetic Flow meter (Make: E&H)

Brix transmitters (Make: Berthold, Maselli)

SIGNIFICANT ACCOMPLISHMENTS:

Erection and commissioning of all instruments in new ION EXCHANGE 360 Column.

Installation of Premier Tech Bagging Controllers system for Refined sugar handling- 4 No’s.

QUALITY CONTROL / ASSURANCE:

Ensure adherence to standards like ISO 9001 and FSSC 22000 and maintaining all related documents.

Identifying areas of quality failures and taking steps to rectify the system

Verifying in Process and Finished Product Quality Parameters to improve the operation efficiency.

DEDEEPYA POWER SERVICES (P) LTD HYDERABAD, INDIA. (2015 – 2016)

Instrumentation Engineer, (Aug 2015 – Aug 2016)

Project management within cost and time constrained environments.

Responsible for supervision of Control and Field Instrumentation systems and planning manpower for the day to day maintenance activities.

Involved in the planning of procurement activities and statutory requirements follow-up.

Ensuring the availability of adequate manpower, materials, spares, tools, and test equipment guided by standard procedures (SOP).

CERTIFICATIONS

DCS, STARDOM and FAST/TOOLS, PROSAFE (SIS), FOUNDATION FIELD BUS, FIELD INSTRUMENTS from YOKOGAWA TECHNICAL SCHOOL, Bangalore.

Competency certificate for OPERATION OF CALIBRATION BENCH SUPPLIED BY M/S FLUKE.

EDUCATIONAL QUALIFICATIONS

M.Tech in Electronic Instrumentation (2012-2014) with 8.46 CGPA at GITAM University, Visakhapatnam.

B.Tech in Electrical and Electronics Engineering (2008-2012) with 68.45% at Pragati Engineering College, Surampalem.

INTERMEDIATE from Aditya Junior College, Kakinada, March 2008 with 84.8%.

SSC from Aditya Public School, Kakinada, March 2006 with 87%.

PERSONAL DOSSIER

Father’s Name : B. Srinivasa Rao

Date of Birth : 28/04/1990

Gender : Male

Marital Status : Unmarried

Nationality : Indian

Religion : Hindu

Interests : Playing Cricket, Travel, Cooking, Music, Drawing

Passport No : M6753264

Languages Known : English, Telugu and Hindi

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