Plant Operator
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Address: Vill: Brajanathchak, P.O: Haldia Port, Dist: Purba Medinipur, West Bengal, India, Pin: 721607.
Seeking middle level managerial assignments Controller in Safely Operations of Process/DCS/Field/Operating and Supervising with Co-Ordination of process related various Equipment & instrument, Incoming Material Inspection with a growth oriented organisation. PROFESSIONAL SYNOPSIS
1 Expertise about Process DCS (SIEMENS PCS-7,YOKOGAWA CENTUM 3000
& 1000) & Field operation
2 A fair knowledge in Pre-Commissioning, Commissioning & Start-up of Sulphuric Acid Plant a capacity of 2750*2 TPD Sulphuric Acid Plant. 3 Knowledge on Furnace,Blower,Boiler(Fire & Water),Compressor, Converter, Heat Exchanger (Tube & Plate),Steam(HP,MP & LP),Cooling Tower,Dryer,Filtration,Absorption Tower, Cathodic Protection, Various Type of Pumps & Valves, Siloes & Tank, other sound knowledge about CHEMICAL VESSEL OPERATION with highest Safety.
4 Knowledge about Fire Fighting (As ERT/ETF also) & Safety 5 Knowledge in Operating of Process with critical parameter and rotating Equipment.
6 Excellent knowledge on P&ID and PFD of plant.
7 Knowing on Routine check-up of process Equipment & instruments. 8 A dynamic professional with 15 years of rich experience in Process Enhancements, Safe operation of Process equipment & instruments, Incoming Material Inspection, and Man Management.
o Implementing inspection for incoming material (Para-xylene, Acetic Acid, HBr Acid, H2SO4, Fecl3, NaOcl, NaOH, MeOH, Na2CO3, Urea, Mn-acitate, Co-acetate, FeSO4, Na2SO4, STPP,TSP,Ca(OH)2 Diesel Oil, Furnace Oil, other 11 Lube Oil & other base materials).
o Preparing V.Q.S (Vendor Quality Status) & I.Q.C. check sheet of various components.
o Working in close coordination with vendors by providing technical guidance and deployment of quality plan for delivering raw materials. o Planning and conducting process audits at vendor’s end, vendor up-gradation and rejection control through various tools. o Periodic evaluation of vendor performance in terms of quality, delivery and service and seeking corrective measures in improving the quality of raw materials.
12 Proficient in the implementation of SIX SIGMA, Quality Control Circle, 5S, Kaizen, KikenYouchi and Hatto Hairy, Near Miss techniques for improving the operational efficiency and achieving cost saving 13 Training & Excellent knowledge on Fire & Safety, Fire Fighting, Self-Content Breathing Apparatus, Emergency Rescue, First Aid, LOTO system, permit issue & closing other safety issue. 14 Trained on Cooling Tower & Boiler. (Training given by NALCO) 15 Adept in handling quality related activities involving resource planning, in-process inspection and co-ordination with internal departments. 16 An effective communicator with excellent skills and strong analytical, problem solving & organisational abilities.
ORGANISATIONAL EXPERIENCE
1 Since October 1999 to January 2011 with Mitsubishi Chemicals Corporation India Private Limited, at Haldia West Bengal in Terephthalic Acid plant, as Sr.Associate in Operation with responsibility of operation Field with maintenance & Supervising.
2. Since January 2011 to January 2012 with Ambatovy Cobalt & Nickel project
(world biggest) at MADAGASCAR in Sulphuric Acid Plant through ISSI as a Plant Operator with responsibility Operation (Field & DCS) with Maintenance. 3. Since May 2012 to July 2014 with Saudi Kayan Petrochemical Company(SABIC affiliated) at AL-Jubail in Petrochemical Plant through Al-Majdoie Group of Company as DCS Operator with responsibility DCS & Utility Operation.
4. Since August 2014 to October 2016 with Ambatovy Cobalt & Nickel project
(world biggest) at MADAGASCAR in Sulphuric Acid Plant through ISSI as a DCS Operator with additional responsibility of Shift Supervisor & Permit Co-Ordinator. 5. Since November 2016 to October 2018 with Ambatovy Cobalt & Nickel project (world biggest) at MADAGASCAR in Sulphuric Acid Plant through DMSA
(Dynatec Madagascar Societe Anonyme) as a DCS Operator. Key Deliverables
Process Enhancement
o Identifying scope for Planning, implementing & monitoring of technological changes to enhance operational efficiency.Modifications in equipments, process flow, working practices, consumables, power, etc. for controlling & reducing conversion cost per unit produced.
o Implementing Six Sigma, Quality Control Circle, 5S, Kaizen, Near miss and Hatto Hairy techniques for cycle time reduction, entailing identification of opportunities, analysis of data, and conduction of tests, cost benefit analysis, implementation and post audits.
o Executing cost saving techniques / measures and modifications to achieve substantial reduction in expenditures and work within the budget. QUALIFICATION
Bachelors Degree in Science (B.Sc.) with Chemistry from Mahishadal Raj Collage, Vidyasagar University, West Bengal, India in 1997. IT SKILLS – Windows, MS Office and Internet Applications PERSONAL DETAILS
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