PRATHAMESH SHIVAJI KHAVARE

***** ********* ***, *** #*, Farmington Hills, Greater Detroit Area, Michigan 48334, Cell: +1-734-***-**** ac97qm@r.postjobfree.com, www.linkedin.com/Prathamesh-Khavare-67 SUMMARY

Deterministic, self-motivated graduate with manufacturing, quality experience and proven leadership capabilities for a fast-paced work environment. Repeated success leading projects, provided strategic guidance, business analysis and project management capabilities to accelerate success in the production environment. Composed in-depth inspection documents of quality measures to ensure optimal functionality. Good knowledge of MS office and design software like AutoCAD, Solidworks, Siemens NX. SKILLS

• Manufacturing Process Design

• Continuous Process Improvement

• Root Cause Analysis FMEA PFMEA

• APQP PPAP CAPA DMAIC MSA

• Lean / Kaizen Methodologies/ TPS

• Quality Assurance Quality Control

• Supply Chain Management ERP

• 5S 8D 5 Why Gage R&R JIT

• Time Studies (MTM) Layouts VSM

• Project Management TGR/TGW

EXPERIENCE

• Team Leader Multi-tasking

• Engineering Drawings GD&T

• Jig Fixture Design Tooling's

• CNC & PLC Programming

• ISO/TS 16949 OSHA EHS

DELPHI TECHNOLOGIES - Manufacturing Team Lead (Troy, MI) 07/2018 - Present

• Initiated a project to use reclaimed actuator valves for cost cutting purpose by evaluation of valves performance, consistency in results and reliability for reuse implementation, which successfully reduced remanufacturing cost of heavy duty injector.

• Lead to resolve backorders of C-13/C-15 Cat fuel injectors with help of A3 problem solving sheet and thus implemented optimal counter measures which achieved to increase 12% production.

• Increased productivity of HEUI injectors with minimal workforce by scrutinizing Methods Time Measurement and making changes in cell structure for optimal process flow.

• Timely creation of new part numbers and trigger procurement in SAP for swift manufacturing with newly established components.

• Validation of equipments and processes to ensure all ECR's are sustained and thus serving the sole purpose of the change.

• Ensured consistency in Kaizens and Kanban, Lead for practical problem solving projects, validated motion studies, carried process layered audits.

• Assisted for creating SOP's & EHS adhered work instruction for safety, better quality and sustain consistency in process. SAI PISTON RINGS - Manufacturing Engineer ( Kolhapur, India ) 01/2015 to 07/2016

• Oversaw new product introduction of aftermarket commercial vehicle 75mm piston, produced at manufacturer facility including plan, development, implementation of methods & processes within minimum lead time.

• Lead for installation of new product line equipments with optimal budget in which evaluated required process and machineries with determining need for implementation of special purpose machines.

• Perused statistical data of tool failure and created standard tool change span at specified number of parts for better life of CNC machine which also helped to reduce reworks by 2%.

• Examined material properties to reduce scrap by implementing thin parting tool for Alfin ring and increase productivity by 9%.

• Developed great liaison with design department for designing mistake-proof jig & fixtures to avoid scrap and rework time. KHAVARE INDUSTRIES - Quality Engineer Intern (Kolhapur, India) 05/2014 to 12/2014

• Part to develop control plans, containment plans for quality assurance of casting, manufacturing and assembly processes.

• Investigated and resolved casting blow holes and roughness by testing sand grade and bonding composition with allowing enough permeability to sand mold which helped to reduce scrap by 17%.

• Supported to resolve human measurement errors, diagnosed by carrying gage R&R & thus adopted custom pneumatic gauges for precise measurements and non-conformities detection, which achieved 97.5% quality and reduced PPM rate by 2000.

• Part of ISO recertification in which exhibited documents like calibration reports, control charts, PDIR, PPAP, FMEA etc. EDUCATION AND TRAINING

Master of Science: Industrial Engineering Texas A & M University, Kingsville, Texas Aug 2016 - May 2018 GPA - 3.5 Bachelor of Engineering: Mechanical Engineering Shivaji University, Kolhapur, India Aug 2012 - May 2016 Prathamesh Khavare - Manufacturing Quality Engineer Resume, ac97qm@r.postjobfree.com PRATHAMESH SHIVAJI KHAVARE

27558 Kingsgate Way, Apt #1, Farmington Hills, Greater Detroit Area, Michigan 48334, Cell: +1-734-***-**** CERTIFICATES

Project Management Professional (PMP) Lean Six Sigma Green Belt Production Planning (SAP) ACTIVITIES AND HONORS

• Teaching Assistant in Department of Physics and Science at Texas A & M University, Kingsville (2017-2018)

• Served as Cricket Intramural Official during sports leagues at Texas A & M University, Kingsville (2017)

• Awarded as "Best Departmental Group Project" by Mechanical Department of D.Y Patil College of Engg & Tech. (2016) PROJECTS

Final Year Undergraduate Project "Prototype of 3-Axis Automatic Machine" Aug 2015 - Apr 2016 A project related to Mechatronics in which operations like drilling, milling, plotting and engraving can be performed automatically, thus the prototype performs role of an software-controlled machine. The project was made successful with use of Arduino Uno, a microcontroller which controls the motion of three different axis. In this project, a 2D AutoCAD drawing is given as input for CAM software which converts the drawing into program of G&M code provided further to the microcontroller for carrying required operation. This project concluded as an ease for machining with increase in productivity and profit in minimum time. Industrial Productivity Improvement Project – Design of Four Cavity Casting Pattern Aug 2015 – Oct 2015

(Yashoda Founders - Kolhapur)

It was a project to improve productivity of foundry for an pump housing part with updating the two cavity pattern by a four cavity and reducing fettling of excess material which was successfully completed with team of four peoples making changes in pattern design and gating of cope and drag.

The combination of change in pattern and gating system helped to create a new location of metal flow for intricate pipe portion which gave easy access for trimming of extra material left from clearance between cope and drag. Thus whole project concluded for producing more castings by 28 % and increase in quality by 18 %. Prathamesh Khavare - Manufacturing Quality Engineer Resume, ac97qm@r.postjobfree.com

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