Design Engineer Engineering

PRABATH.D

Mechanical Design Er.

Contact

Email: ac97ns@r.postjobfree.com

Mobile: 974*******

Bangalore.

Education & credentials

B.E (Mech) 1st class

Periyar University - Salem

Skills

3D Modeling & Detailing

Design & Development

New Product Development Reverse Engineering & SPM

BOM & BOQ

Cost Estimation

Vendor Development

Project Planning

Project scheduling

Project Execution

Team Management etc,.

Software

AutoCAD

Solid works

Solid edge

Pro-E

Nesting Software

Microsoft office

SQL – ERP

Languages

Tamil

English

Kannada

Hindi

Passport details:

Passport No.:L2897961

Date of Issue: 18/07/2013

Date of Expiry :17/07/2023

Mechanical professional with 16 years’ experience with design, Project Engineering, manufacturing processes.

Have expertise in providing Mechanical Engineering support for various operations and projects such as Material handling Equipment’s, conveyors, Heavy machinery, Food Processing machinery's & Equipment’s, Industrial & Bakery Ovens, Dryers Mineral Processing machinery's & Equipment’s, Pot Superstructure for Aluminum smelter, Plant Automation, SPM’s, Plant layouts & structural designs, Sheet metal design etc..

Professional Experience:

Deputy Manager - Design & Engineering (12thJan 2017 to Jan 2019)

NASS Mechanical Contracting Co. W.L.L., Bahrain-Middle East.

Overall Design and Engineering managements.

Assigning work to team members, monitoring progress and providing technical and compliance approvals.

Design & Development of Welding and assembly Jig’s & Fixtures for mass production line and fabrications support.

Project: Superstructure for Aluminum smelter - Bahrain Aluminum(Alba Line 6 Expansion)

Technology: DX+Ultra Technology from Dubal Aluminium.

Deputy Manager - Design & Projects (Dec 2014 to Jan 2017)

IMC Groups of company, in Chennai, India.

Manage the Design requirements and Project activities, Project planning, Scheduling, Cost and Resources, Coordination with suppliers & contractors, comprising engineering procurement & follow-up.

Controlling & attending project review meeting.

Working closely with team members in all aspects of mechanical design, drafting and analysis as required.

Responsible for the supervision and co-ordination for the technical activities of the consultant’s team related to checking of design and detailed engineering of the facilities.

Allocating work to subordinates, Man hours budgeting, tracking and reporting.

Handled both commercial and technical details of design department.

Tracking the status of the project and reporting/escalating as required.

Responsible for project completion on time, on budget and on agreed quality.

Project tracking also in terms of commercial aspects.

Provide and present reports including project progress, issues and solutions.

Provide technical specifications, bases of proposal and process support.

Carry out the engineering design activities, plant machinery layout, piping layout, Isometric drawings and system engineering necessary to fulfill the requirements of the assigned project.

Technical support and coordinate with site engineers for execution and commissioning the projects successfully.

Design & Development of Mineral processing Machineries & Equipment, R&D and prototype developing, etc.,

Projects Done:

Design Rotary Dryer 15 meter long, Capacity 25 Ton and curing temp.120 C.

Mineral Processing Machinery’s like Rare Earth Magnet separating machines,

Design Belt Conveyers, Bucket Elevators, Screw feeder & washer, Vibrated screen, Silo’s, De-Watering system, Agitator, Bin and Storage Hoppers and related equipment’s.

Zircon – Rutile Separation Process Plants Design and fabrication and successful commissioning at plant - India

Zircon separation Process Plant Design – Indonesia.

Lead Mechanical Design Engineer (April 2011 to Dec 2014)

(Best performance Gold Coin award of the Year of 2012-13)

CS aerotherm Private Ltd., which is Food processing machinery’s manufacture in Bangalore, India.

Responsible for overseeing, guiding and managing team members in producing Design of machineries and equipment’s.

Design and optimization of mechanical components, SPM machine, NPD, Ovens, conveyor systems, automation equipment for motor selection, products selection, sheet metal designing, pneumatic design, Plant automation, etc.

Mechanical development process like Concept design, detailed design, prototype manufacturing, evaluation, arrangement of mass production line.

Responsible for Manufacturing Engineering drawings in accordance with applicable standards for industrial machine structure, Machine fabrication and shop handling for manufacturing the machine.

Suggested possible modifications and additions in the existing designs to enhance product efficiency.

Technical guidance to the internal & external manufacturing teams in releasing new products to Manufacturing.

Having Very good knowledge and hands on with GA drawings, 2D drawings, 3D models, Fabrication and Assembly drawings, manufacturing Detail drawings, application layout, etc.

Generate Laser cutting drawing, Nesting, optimization, convert DXF files to NC programmer.

Interfaces with outside vendors for component selection, manufacturing, and assembly of conveyor systems and automation equipment’s.

Handle the tasks of reviewing, providing input and guidance to mechanical engineering related activities.

Responsible for assisting in design and equipment selection based on availability and cost effectiveness.

Responsible for the design & development (NPD) activities from product conceptualization to till the product realization.

Lead and support proposals by developing execution strategies, prepare and present execution plans with effective supervision an experienced design team toward greater creativity.

Play active role in Project reviews, Project meetings, Project Planning & Scheduling, Erecting & commissioning, Project coasting, BOQ, BOM, hazard identification, maintainability, hazard analysis, operability, model reviews.

Evaluate and motivate designers towards continues improvement and leading design solutions.

Innovative thinking to increase the efficiency of team through experience, automation, rational approach & effective processes.

Co-ordinate effectively between different departments like marketing, production, purchase, etc,.

Also having responsible for designing and developing the Industrial ovens and equipment’s as per customer requirements.

Prepare, review and implement manufacturing processes and own the documents, and configuration control and Continuous improvement.

Experience in managing Engineering Change Order process for major manufacturer

Understanding of product development process and Cost to design approach.

Assist technically internal and external customers.

Projects Done:

Industrial Batch Ovens (Temp. 250 to 350 C) for curing all type seals and gaskets – TRELLEBORG BANGALORE.

Industrial Tunnel Oven (Temp. 90 to 130 C) for curing Melamine & Thermo set molding – MALAPLAST, HOSUR.

25Meters Long Tunnel Oven (Temp 250 to 320 C) for Baking snacks and bakery foods - Haldiram Foods International Pvt. Ltd, Nagpur.

PNEUMATIC PICK & PLACE automated Machine with PLC control for DELIDDING and DEPANNING Bakery Industries (2-Axis Machine). This is working by combination of Electrical and Pneumatics principle.

Hybrid oven & Conveyor Oil spraying system.

Material handling equipment’s, conveyors, SPM, etc.,

Design Engineer (October 2009 to April 2011)

Amala Engineering Co. Pvt. Ltd, which is tobacco processing machinery’s manufacture in Bangalore, India.

Involved in new projects enquires, technical discussions and in client interactions.

Coordinated and liaised between production, manufacturing and purchasing personnel with all necessary documents and inquiries.

Involved in Design of conveyors, chimney, DRF (De-dusting equipment’s) system, engineering flow diagrams, process plant & structural designs, piping design layout drawings, ducting layouts, elevation diagrams, isometric drawings, 2D & 3-D modeling, Part Drawings, Detailing, Sheet metal design & development, Assembly Drawing, BOM release.

Developing design concept, mechanical assembly & sub-assembly drawings, detailed part drawings, standard and production part lists.

Project prioritization of design, assignment and management to designers.

Prepared General Arrangement drawings, Layouts, Concept Drawings, Seek Design Approval from Customer.

Handling Trunkey projects, Materials handling Etc..

Design Engineer (December 2007 to Jun 2009)

Lefebvre Engineering FZC, Sharjah, UAE.

Which is Canadian based UAE Co., One of the leading manufacturers for superstructure and bus bar for aluminum smelting industries.

Involved in new projects enquires, technical discussions and in client interactions.

Coordinating with the Project Team Members / Engineers and updating the status based on latest revision drawings and specification received from the clients.

Conducting / arranging meetings with clients, consultants and sub-contractors for any design resolutions, planning and arranging of works.

Reviewing of shop drawings and raising RFI (Request for Information) to the clients.

Developing CAD standards and update the same as per client’s requirement & clarifying the team members doubts.

Involved in concept designs, feasibility studies, and creation of engineering drawings with GD&T.

Design & development and 3D modeling of product components, Jigs & Fixtures for mass production, Process planning, good in manufacturing process.

Involved mechanical assembly & sub-assembly drawings, detailed part drawings, standard and production part lists.

Prepare Isometric, assembly and fabrication drawings with appropriate tolerance & part definitions.

Responsible for Mechanical Engineering work related to Pot Shell, Superstructure and Bus bar fabrication etc.,

Prepare bill of materials, and maintained all parts related documents.

Design and development for Sheet metal work, duct Design and Nesting.

Liaise with suppliers in relation to drawings and part specifications.

Sorted technical problems in manufacturing and operation of products.

Prepare fabrication documents such as mechanical component List, welding process schedule (WPS), operation and inspection test plan with Drawing and other technical specification.

Involved in ‘queries and issues’ - discussions with offshore and onshore colleagues.

Projects Done:

Pot Superstructure for Aluminum smelter, Hormozal - Iran

Pot Superstructure for Aluminum smelter, Coega - Iceland

Aluminum Bus bar Coega - Iceland

Pot Superstructure for Aluminum smelter, PYCAJI – Russia

Design Welding and Assembly Jig & Fixtures. Modeling and Detailing of Aluminum pot super structures & Bus bar for aluminum smelting industries.

Tool used: Solid Edge, Solid works & AutoCAD

Project Engineer (November 2005 to November 2007)

Milltec Machinery Pvt. Ltd., which is Food processing machinery manufacture in Bangalore, India.

Prepare engineering flow diagram, plan design layout, piping layout, process plant & structural design, elevation drawings, isometric drawings, 3-D model and other detailed working drawings.

Design and generate the engineering drawings for consultation with Manager and Project Engineer to assign the plant modification.

Maintained and update Drafting Office drawings and register/document based on available information.

Organized/prepared fabrication documents such as Engineering Item Router, Job Router and Engineering Change Notice (ECN) for revision as per customer specs and engineering analysis.

Provided guidance to design technicians for any necessary modifications to construction drawings due to site constraints or other factors in order to minimize variation costs to site.

Inspect the site during project implementation to ensure work execution is in compliance to drawings.

Adept in planning, commissioning & handling engineering projects.

Involved new installation of equipment/facility to improve plant efficiency and safety to meet business needs and operations.

In charge of Technical documentation creation for Manufacturing of machines using (MS SQL Database) ERP system.

Involved 5S activities & deportment representative.

Coordinated and liaised with production, manufacturing and purchasing personnel with all necessary documents and inquiries.

Projects done:

Designing and Layout of Modern Rice Mill Projects handled on all over India.

Tool used: Pro-E & AutoCAD

CAD Engineer (July 2002 to September 2005)

CANARA ENGINEERS PVT. LTD., MUMBAI, India.

Canara Engineers Pvt. Ltd., which is Design & Manufacturing of Conveyors, Elevators, Cyclones, Drying systems, Heat exchangers and cooling towers.

Prepare part drawings, assembly drawing and details drawings of fabrication of Conveyor Rollers, Idlers, Prepared bill of materials.

Provide to detailed drawing to shop fabrication.

Checked and finalized all drawings for issuance.

Also handled individually second unit of production plant.

Overall responsibility for production planning, Quality control management & communicate with sub-contractors.

Improved the production and problem solving.

Supported Marketing in Application Engineering.

Projects Done:

Neyveli Lignite Corporation Limited (NLC), Tamil Nadu, India

Jindal Steels Ltd, Vijaya Nagar, India.

Arvind Mills Pvt Ltd, Bangalore, India. And etc…

Tool used: Pro-E, Auto cad.

Personal details:

Father’s Name : Duraisamy.P

Date of Birth : 24 July 1979

Gender : Male

Nationality : Indian

Marital Status : Married

Date of availability : Any time

Notice period : Immediate

Declaration:

I hereby declare that the above stated information’s are true to the best of my knowledge and belief.

Place: Bangalore Yours Sincerely,

Prabath.D

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