QA/QC

KHALED ABDEL RAHMAN MOHAMED ISMAIL

* ******* ****, *****, ****, Egypt...

(009**-********* –(009**-********* - (002) 010********

**************@*****.***

Education

Cairo University (Egypt) B.Sc. In Metallurgical Engineering

Faculty Engineering Faculty of Petroleum & Mining Engineering Cairo University

University Project Structure Simulation in Heat Affected Zone (HAZ) (Very Good)

Languages

Arabic Mother tongue

English Good Command (write, read and speak)

Computer Skills

Operating Systems Windows 3.x, Windows 9x, Windows Me, Windows 2000 and Windows xp, Windows Vista, Windows 7, Windows 10

Software Microsoft office (Word and Excel, Publisher…etc. and any other software that might be needed

Skills

- Excellent communication and presentation skills

- Problem solving and analytical skills

-Ability to work with a broad section of highly specialized technical personnel

Codes {ASME Sec(s) (I, II Part A&C, V, VIII Div.1&2, & IX) - ASME/ANSI B31-3, ASME/ANSI B31.1, API (650, 1104) - AWS D1.1 – ASTM – DIN – EN 287-1, EN 288-2/3, AD MERKBLATTER… etc.}

Non-Destructive Tests Very good experience in NDT Methods

Perform professionally all NDT (Procedures and activities) (VT, RT-UT- MT and PT)(Have personal license for using radiation particles. Testing.)

Destructive Tests Very Good knowledge in material testing and painting testing

QC&Welding Very good experience for preparing and review all (QA/QC & Welding and NDT) Procedures. (WPSs & PQRs ) and perform all ( QA/QC& Welding ) Activities ( WPSs & PQRs & all Welding Procedures and Welding Maps etc…) & all Welders Performance Qualification and Certification according to (ASME IX - AWS D1.1- API 1104,API 650 -EN288-2/3-EN287-1-AD-MERKBLATTER… etc.) & all NDT activities and Calibration Welding machine (Manual-Automatic-Semi Automatic… etc.).

Qualifications& Certification

Level II Visual Inspection (VT)

Level II Radiographic Test (RT) – Ultrasonic Test (UT) - Magnetic Particle Test (MT) -Pentrant Test (PT). (RT-UT-MT-PT)

C-SWIP CERT NO 21094 Registered Number 3859442 England. VAT Number GB 700 1708 89.

ARAMCO-SAP No. ARAMCO SAP NUMBER (SAP No. # 70006324) as Senior QA/QC Engineer (Welding & NDT) after Examination

ASME Courses. ASME VIII & ASME IX

QMS Auditor / Lead Auditor – Based on ISO 9001:2008 Course No: A17086

EMS Auditor / Lead Auditor – Based on ISO 14001:2005 Course No: A17096

OHSAS Auditor / Lead Auditor – Based on OHSAS 18001:2007 Course No: A17196

OSHA Construction Safety& Health - OSHA Construction Industtry&Health (29 CFR 1926)

Work Experience

15 Oct. 2017 . up to now

Company ( MSSI ) Mahmood Said Steel Industry LTD ( K.S.A )

Position QHSE Director

Projects

Al Reef Sugar Refinery JAZAN (KSA)

Durrah Sugar Refinery Yanbu (KSA)

RCY Temporary compound AL Fall

VOX Cinema

Wafir Detergent factory

Seventeen villa project

ARAFAT 16 - LG

ROOFING SYSTEM-NESMA

13 Oct . 2012 up to 15 Oct. 2017

Company (B V) BUREAU VERITAS Co. (K.S.A) (3rd Party Inspection)

Position Senior Industrial Surveyor&QA/QC Manager ( 3rd Party Inspection )

The Responsibilities were included the following:

Ensuring that the established QA/QC processes are implemented at sites.

Initiate, recommend & provide solutions to quality problems through designated channels.

Installation of non-conforming product until the deficiency or unsatisfactory condition has been corrected.

Participate in the management reviews for operations and for the analysis of the achievement of objectives.

Provide weekly reports to the Project Consultant on the status and adequacy of the Project Quality System and report quality matters.

Coordinate with the customer's representative on all quality matters.

Participate in the site internal and external site audits.

Control all nonconformance reports and undertake remedial action and approved after corrective action done.

Complete site quality control instructions and action remedial responses.

Review the customer's specification and undertake relevant training to the site QC inspector.

Monitor the implementation of the approved site QC Plan (ITPs) as 3rd party.

Reviewing of site purchase orders to ensure that the applicable requirements are met.

Review supplier material certificates especially filler wires and Electrodes.

Initiate action to prevent the occurrence of any non-conformities relating to product, process, and the QA/QC system.

Initiate, recommend, or provide solutions to Project Manager for specific areas of the Quality System.

Review contract documentation prior to submittal to insure all Quality is adhered to.

Increase project staff awareness and understanding of project procedures and their implementation.

Review WPS & PQR according to required code and approved.

Witness for Welder Qualification Test( WQT)&Review all welders certificates and ID card and approved.

Projects

Makkah Haram Projects ( Shamia & CUC )

King Abdel Aziz International Airport ( KAIA ) project

PASSENGER TERMINAL BUILDING(PTB)& MAIN RESCUE FIRE FIGHTING (MRFF)

April 1st 2008 up to 12 Oct .2012

Company (energya) Hesham Helal El Sewedy & Partners –For Steel industries Co. (K.S.A)

Position WELDING MANAGER ( Operation Department )

The Responsibilities were included the following :

Responsible for Management all Welding activities (Welding Machine & filler Metal & Welders ….etc.)

Responsible for supervision and Prepare and approved (All Welding procedures &PQRs & WPSs &Welders Certificates and Welder Card (ID) according to different codes.

Review of work scope to determine WPS requirements with respect to ranges of materials thickness & sizes and proposed welding processes in line with specification and code requirements.

Advising Construction of welders’ qualification ranges for the works.

Monitoring and reporting welder performance throughout project duration per specification and code requirements

Ensuring that the established QA/QC& Welding processes are implemented at shop & site

Review the customer's specification and undertake relevant training to the welding inspectors and welders Forman.

Review supplier material certificates ( filler wires & Electrodes and flux…etc. )

Ensure that implement the welding procedures at shop & site.

Coordinate with the customer's representative on all welding matters.

Prepare and Review WPS’s & PQR’s and Welders Certificates according to ASME (IX )& B31.3&B31.1 & AWS D1.1& API 1104 and API 650…etc. )

Monitoring and reporting overall project welding performance including reports issued.

Selection and approval of welding consumables.

Estimating welding consumable quantities and reviewing purchase orders for consumables according to different process.

Review the drawing with operation team and determine suitable process according to position of weld during fabrication.

Reviewing welding consumable certification and release for construction.

Supervising conditioning treatment, issue of welding consumables and the welding consumable store(s).

Specify WPS’s according each process and welding position on .

Monitor the Electronic Data Welding Records.

Responsible for Management all Contractors activities

Follow up repairs and repair work on a weekly basis with production and take action for welders according to weld repair procedure.

Successes to qualify (energya) RABIGH plant by ASME Committees for ASME Certificates U, U2, S, A, PP & R up

Successes to qualify (energya) RABIGH plant by ISO 9001 Committee.

Review and approved all PWHT charts and hardness reports for whole piping work

Welding different materials as { P No. 1 ( Carbon steel) & P No.4( SA 335GrP11) & P No.5A( SA 335GrP22) & P No.15E( SA 335GrP91) & & Hardox 500 material & all Stailes Steel grade (SA 240 Type 304 L – 316 L)& SA 213 Type 304 L – 316 L) & SA 312 Type 304 L – 316 L)

Projects JEDDAH CABLE Co./ Rabigh Cable Plant

Saudi Company for Lighting Fixtures

QATAR CEMENT COMPANY-UMBAB11/FCB

SAFWANCEMENT PLANT/POLYSIUS

JCC SOILS 64 SILOS

DANIELI KUWAIT

LIGHTING POLES (RIYADH + QASSIM)

NCC/RABEC/SEPCO (power piping{ 2*660MW} Power Plant

MARAFIQ YANBU/SITE (9 Pressure Vessels)

YAMAMA CEMENT CO. ( Crude oil tank)

Bemco / Qurrayyah Compined Cycle Power Plant

SABIC/DANIELI(Steel Plant)

DOOSAN/SKEC / PETROFAC/STX / QATAR Petroleum

PETROFAC / Steel can linear

RABEC / CEMCO / SEC (Steel Stack )

ARABIAN BEMCO ( Pipe rack )

SAUDI RAILWAYS ( Rabigh Station )

PRINCE NOOR UNIVERSITY (Steel building structures)

LARSEN & TOUBRO LTD.-OMAN ( Towers ) etc.

5 December 2006 31 March 2008

Company ( CCC ) CONSOLIDATED CONTRACTORS COMPANY W.L..L. (K.S.A)

Position SENIOR QA/QC ENGINEER (SUPERVISOR)

The Responsibilities were included the following :

Ensuring that the established QA/QC processes are implemented at sites.

Ensure awareness of customer requirements through all departments.

Control further processing, delivery, or installation of non-conforming product until the deficiency or unsatisfactory condition has been corrected.

Set up the methods of collecting data to monitor and analyze the Quality system performance (Talisman).

Participate in the management reviews for operations and for the analysis of the achievement of objectives.

Provide monthly reports to the Project Manager on the status and adequacy of the Project Quality System and report quality matters at project meetings or as required under the contract.

Implement the QA/QC management system at site.

Coordinate with the customer's representative on all quality matters.

Coordinate all receipt inspections (RFIs).

Participate in the site internal and external site audits.

Coordinate all the quality site inspections through the site QC Engineers / inspectors.

Control all nonconformance reports and undertake remedial action.

Complete site quality control instructions and action remedial responses.

Review the customer's specification and undertake relevant training to the site QC inspector.

Monitor the implementation of the approved site QC Plan (ITPs).

Reviewing of site purchase orders to ensure that the applicable requirements are met.

Review supplier material certificates especially filler wires and Electrodes.

Initiate action to prevent the occurrence of any non-conformities relating to product, process, and the QA/QC system.

Initiate, recommend, or provide solutions to Project Manager for specific areas of the Quality System.

Review contract documentation prior to submittal to insure all Quality is adhered to.

Increase project staff awareness and understanding of project procedures and their implementation.

Supervise and coordinate inspection and quality control activities including Vendors Service suppliers and Sub Contractors.

Collate and check for adequacy the Project Quality Records for compilation (Certification dept.).

Review quality inspection personnel qualifications and training requirements.

I decreased the Repair Rate from 17% to less than 2% after one month from starting the job up to completion of the project.

Project KHURSANIYAH GAS PLANT PROJECT(KGP) IN SAUDIA Arabia(KSA).

Fabrication and installation of LNG plant, Recovery Train,

Gas Sweetening Plant, Sulfur facilities, Sulfur Recovery unit,

Sulfur storage and loading plant and off site facilities.

OWNER SAUDI ARAMCO (SA)

Main Contractor BECHTEL & TECKNIP JOINT VENTURE (BTJV)

September 2005 up till December 2006

Company (CNPCIS)China National Petroleum Company International Sudan .

Position PMC(Project Management Consultant )as(QA/QC - Welding&NDT Engineer Specialist) and Acting Team Leader.

The Responsibilities were included the following :

Responsible for Management all activity of (QA/QC) quality department (Material & Welding & NDT & Inspection and Final Document...etc.)

Responsible for(Review and Approval) all (QA/QC & Welding and NDT) Procedures.

Responsible for Review and Approval WPS’s and PQR’s According to ASME (IX)& B31.3- AWS D1.1- API 1104-API 650

Responsible for supervision and approved welders qualification test (WQT) According to ASME IX, AWS D1.1& API 1104 &API 650.

Responsible for Management all Welding and NDE activity (VT,RT, UT, MT and PT).

Responsible for Management all (QA/QC – Welding –NDT) Contractors activities.

Review and approved all PWHT procedures & charts and hardness reports for whole site piping work.

Supervision of the welder qualification facility and qualification of welders and welding operators against project and code requirements.

Advising Construction of welders’ qualification ranges for the works.

Monitoring and reporting welder performance throughout project duration per specification and code requirements.

Monitoring and reporting overall project welding performance including reports issued.

Detecting unacceptable trends in welding performance and initiating corrective action.

Reviewing purchase orders for welding consumables.

Reviewing welding consumable certification and release for construction.

Supervising conditioning treatment, issue of welding consumables and the welding consumable store(s).

Monitor the Electronic Data Welding Records.

Follow up repairs and repair work on a daily basis with construction.

Radiographic films interpretation and approved.

Follow up & implement of project quality control plans.

Project PMC(Project management consultant) (BLOCK 6)

CPF- Central production facilities

- Power plant (4 Gen. Set. 16 Mega Watt)

- Oil Visbreaking Plant

- OGM (Oil Gathering Manifold)

- Shaping Tank (20000 M3)

- Piping System

FPF- Field production facilities

- Power plant (4 Gen. Set. 2 Mega Watt)

- OGM (Oil Gathering manifold)

- 6 Tanks (1000 M3)

- Piping Systems

- 18 km 10” pipe transit line connecting FPF to CPF

FSF- Field production facilities

- 10 OGMs (Oil Gathering Manifold) connect flow

Lines From wells to FPF &CPF (100 km)pipe lines

- Piping Systems for OGMs

Contractors - (CPECC) China petroleum Engineering &Construction Corporation

- (DUPEC) Dushansi Refinery/Chemical Engineering Construction ltd.

- (HPSIC) Higleig Petroleum Services& Investment CO.

May 2005 up September 2005

Company ( IBSF ) International CO. for Manufacturing Boilers& St.fab

Position QA/QC Manager

The Responsibilities were included the following :

Responsible for prepare and apply (QA/QC & Welding and NDT) Procedures

Responsible for Management (QA/QC) activities of quality department in fabrication plant & site.

Responsible for all activity of Quality department (Material-Welding-Inspection-Final Document).

Responsible for Preparation all (QA/QC,NDT and Welding ) Procedures.

Responsible for management all NDE activity (VT,RT, UT, MT and PT)

Review and approve WPS’s and PQR’s according to ASME (IX )& B31.3&B31.1 & AWS D1.1& API 1104 and API 650 )

Responsible for supervision welder’s qualification test (WQT).

Responsible for Management all QA/QC & Welding and NDE activity (VT,RT, UT, MT and PT) in Fabrications shops and site

Ensuring that the established QA/QC processes are implemented at plant & sites.

Ensure awareness of customer requirements through all departments.

Control further processing, delivery, or installation of non-conforming product until the deficiency or unsatisfactory condition has been corrected.

Set up the methods of collecting data to monitor and analyze the Quality system performance.

Participate in the management reviews for operations and for the analysis of the achievement of objectives.

Provide monthly reports to the Project Manager on the status and adequacy of the Project Quality System and report quality matters at project meetings or as required under the contract.

Implement the QA/QC management system at plant & site.

Coordinate with the customer's representative on all quality matters.

Participate in the site internal and external site audits.

Coordinate all the quality inspections through the QC Engineers / inspectors.

Control all nonconformance reports and undertake remedial action.

Complete quality control instructions and action remedial responses.

Review the customer's specification and undertake relevant training to the QC inspectors.

Monitor the implementation of the approved QC Plan (ITPs).

Reviewing of purchase orders to ensure that the applicable requirements are met.

Review supplier material certificates.

Initiate action to prevent the occurrence of any non-conformities relating to product, process, and the QA/QC system.

Initiate, recommend, or provide solutions to operation for specific areas of the Quality System.

Review contract documentation prior to submittal to insure all Quality is adhered to.

Increase project staff awareness and understanding of project procedures and their implementation.

Supervise and coordinate quality control activities including Vendors Service suppliers and Sub Contractors.

Collate and check for adequacy the Project Quality Records for compilation (Certification dept).

Review quality inspection personnel qualifications and training requirements..

Responsible for supervision of welders qualification test (WPQ) according to ASME IX, AWS D1.1& EN 287-1 and AD-MERKBLATTER.

Prepare the welding Maps for Boilers, Drums, Pressure Vessels, Tanks,Pipes and Welding typical

November 2000 up till May 2005

Company (NSF)National Steel Fabrication Co.

Position Senior QA/QC ( Welding and NDT) Engineer

The Responsibilities were included the following :

Review of work scope to determine WPS requirements with respect to ranges of materials, sizes and proposed welding processes in line with specification and code requirements.

Preparation of WPS proposals, procedure qualification testing and approval of WPS’s for production&construction.

Supervision of the welder qualification facility and qualification of welders and welding operators against project and code requirements.

Responsible for preparation all (QA/QC,Welding and NDT) Procedures & WPS’s and PQR’s according to ASME - AWS D1.1- EN 288-2/3 & AD-MERKBLATTER etc.

Responsible for supervision of welders qualification test (WQT) according to ASME IX, AWS D1.1& EN 287-1 and AD-MERKBLATTER. etc.

Prepare the welding Maps for Pressure Vessels, Tanks,Pipes and Welding typical

Responsible for supervision and Prepare and approved (All Welding procedures &PQRs & WPSs &Welders Certificates and Welder Card (ID) according to different codes.

Advising Production & Construction of welders’ qualification ranges for the works.

Monitoring and reporting welder performance throughout project duration per specification and code requirements.

Monitoring and reporting overall project welding performance including reports issued by (Talisman).

Detecting unacceptable trends in welding performance and initiating corrective action.

Selection and approval of welding consumables.

Estimating welding consumable quantities and reviewing purchase orders for consumables.

Reviewing welding consumable certification and release for construction.

Supervising conditioning treatment, issue of welding consumables and the welding consumable store(s).

Specify WPS’s on QC ISO’s.

Monitor the Electronic Data Welding Records.

Follow up repairs and repair work on a daily basis with construction.

Prepare and approved all PWHT charts and hardness reports for whole work.

Advising Construction of welders’ qualification ranges for the works.

Estimating welding consumable quantities and reviewing purchase orders for consumables.

Reviewing welding consumable certification and release for construction.

Supervising conditioning treatment, issue of welding consumables and the welding consumable store(s).

Monitor the Electronic Data Welding Records.

Follow up repairs and repair work on a weekly basis with production.

Welding different materials as { P No. 1 ( Carbon steel) & P No.4( SA 335GrP11) & P No.5A( SA 335GrP22) & P No.15E( SA 335GrP91) & & Hardox 500 material & all Stainless Steel grade (SA 240 Type 304 L – 316 L)& SA 213 Type 304 L – 316 L) & SA 312 Type 304 L – 316 L)

Ensuring that the established QA/QC& Welding processes are implemented at shop.

Review the customer's specification and undertake relevant training to the welding inspectors and welders Forman.

Witness for Welder Qualification Test( WQT)&Review all welders certificates and ID card and approved.

Review supplier material certificates ( filler wires & Electrodes and flux ).

Coordinate with the customer's representative on all welding matters.

Prepare all WPS’s & PQR’s and Welders Certificates according to ASME (IX )& B31.3&B31.1 & AWS D1.1& API 1104 and API 650 )

Project Nubaria Power Station.

Fabrication of 2 surface condensers.

Client Mitsubishi Heavy Industries

Project Cartagena Project-Spain

Fabrication of LP Drums, IP Drums, Blow Down Tank, Steel Structure, Stack & Casing Ducts

Client Alstom-USA

Project Alex. & Suez Fertilizer Co.

Fabrication of 6 Pressure Vessels (Reactors)(1.25Cr-0.5Mo-Steel)

Client Uhde GmbH

Project Abu Qir I Revamp Co.

Fabrication of 2 Columns (Pressure Vessels)(Stainless Steel 321)

Client Uhde GmbH

Project Alex. Fertilizer Co, Egyptian Fertilizer Co. & Helwan Fertilizer Co.

Fabrication of81Pressure Vessels (Stainless Steel 304L,316L&321)

(Carbon Steel SA-516 Gr 60, 70 & SA-283 Gr C & SA-285 Gr C)

Client Uhde GmbH

Project LNG Project-Damiata

Fabrication of Circular 148 Piles (1016 &2000) Diameter (100%RT)

Client ARCHIRODON

Project LNG Project-IDKU

Fabrication of Storage Tanks

Client BECHTEL

Project El -MEDOOR FOR PETROCHEMICAL INDUSTRY.

Client TECHNEPP (TTIL)

Project AMRIA PETROLIUM COMPANY

500 ton piping (4- Skids)

Client ENPPI

Project FERTILLIZER INDUSTERIAL, AIN SOKHNA

Piping & Steel Structure

Client KROUP UHDE-ORASCOM

Project BRISTOL MAER-MEDICAL FACTORY

Client BRISTOL MAER

Project SUEZ CEMENT PLANT Piping & Steel Structure

Client POLOSIUS- KROUP AUDA-ORASCOM

Project HIGH PRESSURE VESSELS FOR ROLLY

Welding, Inspection, welder qualification and NDT

Client ITALY BRANCH-SNAMPROJETII-QATAR PETROLUM

Project EGYPTIAN CEMENT PLANT LINES 1, 11,111&1V

Piping & Steel Structure

Client ORASCOM

Project CARBON BLACK COMPANY

Stainless steel tanks & vessels

Client ECBC

Project QAFCO IV – FERTILLIZER PROJECT – QATAR

Steel Structure

Client CCC

Project LIBYA CEMENT PLANT

Piping & Steel Structure

Client ORASCOM

Project NIGERIA CEMENT PLANT Piping & Steel Structure

Client ORASCOM

Project EL FERDAN BRIDGE

Steel Structure

Client ORASCOM

Project FAN TOWER(Wind Fan Tower Elzaafarana)

Client NORDEX

JANUARY 1998 UNTIL DECEMBER 2000

Company (PETROJET) Petroleum Projects & Technical Consultation CO.

Position Welding & QC Engineer

The Responsibilities were included the following :

Responsible for QC activities, preparation of WPS’s and PQR’s according to applicable code.

Responsible for supervision of welders qualification test (WQT) according to applicable code.

Prepare the all welding Maps for Drums, Pressure Vessels & Tanks(Spherical )

Responsible for all NDE activity (VT,RT, UT, MT and PT)

Responsible for all QC and Welding Inspection activities( Foundation checks level ; Column verticality ; Material traceability ; Dimension check ; Welding and NDT map ; witness for PWHT and Hydro test . )

Advising Construction of welders’ qualification ranges for the works.

Monitoring and reporting welder performance throughout project duration per specification and code requirements.

Monitoring and reporting overall project welding performance including reports issued by.

Detecting unacceptable trends in welding performance and initiating corrective action.

Selection and approval of welding consumables.

Reviewing welding consumable certification and release for construction.

Follow up repairs and repair work on a weekly basis with construction.

Witness for all (PWHT and hardness) process for whole site piping and spherical tanks work

Review and approved all PWHT charts and hardness reports for whole site piping and spherical tanks work

Interpretation Radiographic film and write its reports.

Project Ethylene Spherical Tanks.

Erection of eleven (11) spherical tanks (330 ton each).

Client Toyo Engineering Corporations

JANUARY 1996 UNTIL JANUARY 1998

Company QUALITY CONTROL OFFICE

Position QC & NDT Engineer

The Responsibilities were included the following :

Responsible for preparation of WPS’s and PQR’s according to required code.

Responsible for supervision of welders qualification test (WQT)

Responsible for perform all NDE activity (VT,RT, UT, MTand PT)

Responsible for QC and Welding Inspection activities.

Project Ezz Factory.

Fabrication of steel structure of the factory.

Client Ezz & SIAC

JANUARY 1994 UNTIL JANUARY 1996

Company (MEO) MATERIALS ENGINEERING OFFICE .

Position QC Engineer & NDT

The Responsibilities were included the following :

Responsible for preparation of WPS’s and PQR’s according to required code.

Responsible for supervision of welders qualification test (WQT)

Responsible for perform all NDE activity (VT,RT, UT, MTand PT)

Responsible for QC and Welding Inspection activities.

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