ANUJ BHARDWAJ

Foreman (Petrochemical Maintenance)

Instrumentation

At GAIL (India) Limited

Phone: +91-991*******, +91-905*******

Email: ac94q5@r.postjobfree.com

ac94q5@r.postjobfree.com

LinkedIn Profile: https://www.linkedin.com/in/anuj-bhardwaj-008139116/

Career Summary

Diploma in Instrumentation & Control Engineering with over 5 years of work experience in maintenance in Petrochemical Sector. Presently associated with M/s GAIL (India) Limited, as Foreman, looking after the maintenance aspects of the Integrated offsite plant & Storages and Nitrogen Plant. An effective communicator with strong interpersonal & negotiation skills and proven abilities in planning and managing resources.

Key Skills

Field Instruments

Calibration, Installation, Maintenance and testing of Field Instruments like Transmitters and Switches, Gauges, I/P Converter, SOV, Tank Gauging like Servo Level Transmitter ( Tokiyo Kasio, Endress&Hauser and SBEM)

Control valves

Calibration, Installation, maintenance and testing.

( Pneumatic actuator, Hydraulic Actuator, single acting, double acting, diaphragm type and piston type)

Calibration tools

1.Scandura test bench 2000, 3000, 4000

2.Vibration Probe Testing tool (TK3)

3.Thermocouple Simulator (CA71)

4.Current Simulator CA11,

5.Dead weight Tester (Budenberg 480DA Series)

6.HART Communicator Rosemount 275, Rosemount 375, Rosemount 475,

Mariam 4140X, Honeywell MCT-202, Yokogawa 4150X

Hydraulic & Pneumatic Testing system

1. Calder system test bench System for Control Valve &PSV.

2. Tyco Sanmar Test bench System for PSV

DCS

1.Overview of DCS Tata Honeywell TDC 3000,

2. Overview of Emerson DeltaV.

Controllers

Configuration of controller’s like Selec, Multispan, Honeywell, PIC152, PIC152N, UTC and P&F.

IT Skills

SAP (PM module), MS Office,

Projects and Achievements

Testing Of Pressure Safety valve of ammonia plant, urea plant and offsite utility plant and replace

15 no’s of Critical pressure safety valve (Like Boiler steam drum)

Work Experience

1. SinceMay’2018 GAIL (India) Limited, Pata Auraiya (Uttar Pradesh)

Working Foreman -Instrumentation at 810KTA Petrochemical Complex.

(Here I’m Responsible for healthiness of instruments in assigned area as (Storage Plant, Waste Water Treatment Plant, Loading Plant and Nitrogen Plant) by attending online as well as offline and breakdown maintenance of continuous process Plant. I’m a Key person for rectification of critical problems & new modifications.)

Planning and Execution of Master and Sub Master Critical Instrument Calibration as per their ISO schedule timely.

Planning and Execution of Shutdown/Breakdown activity along with ISO documentation

Routine Maintenance and troubleshooting of Field Instrument on daily basis.

Responsible for preparation of documents, required after completion of every job, like Procedure cum checklist, Calibration Certificates etc.

Maintain 5’s in our documentation and spare.

Working Experience on DCS Emerson Delta V.

2. January’ 2018- April’2018 YARA Fertilizers India Private Limited, Babrala (Uttar Pradesh)

Working as Junior Engineer-Instrumentation at 1277500 MTPA Fertilizer Plant

(Here I’m Responsible for healthiness of instruments in assigned area (Instrument Workshop & Utility Plant) by attending online as well as offline and breakdown maintenance of continuous process plant.

I’m a Key person for rectification of critical problems & new modifications.)

3. July’16 –January’18 Tata Chemicals Limited Babrala)

Working as Junior Engineer-Instrumentation at 1277500MTPAFertilizer Plant

(Here I’m Responsible for healthiness of instruments in assigned area (Instrument Workshop& Utility Plant) by attending online as well as offline and breakdown maintenance of continuous process plant.

I’m a Key person for rectification of critical problems & new modifications.)

Maintenance and troubleshooting of field instruments (HART) viz. Flow transmitters, pressure transmitters, temperature detectors, level transmitters.

Calibration of field instruments with Scandura System and Dead Weight Tester in instruments workshop.

Overhauling, maintenance and testing of Positioners, actuators, control valves, on-off valves viz. Ball valve, butterfly valve, globe valve, plug valve.

Planning and Execution of Shutdown/Breakdown activity along with ISO documentation.

Execution of calibration of Master and Sub Masters Instruments as per ISO schedule.

Carrying out predictive & preventive maintenance activities as per schedule.

Supported my lead manager in inventory management.

Assisting in preparation of instruments datasheets, specifications and bill of materials for Manpower.

Responsible for preparation of documents, required after completion of every job, like Procedure cum checklist, Calibration Certificates etc.

Execution of management of change jobs.

Calibration of Displacer type level measuring instruments makes Chemtrol, Magnetrol.

Hands on experience of Bentley Nevada system Vibration probe healthiness testing, Characteristics plotting of 3300 & 3500& 7200 series Probes. Proximeter checking.

Range calculation for Field instruments like Level, flow, pressure Transmitters.

Calibration and maintenance of Pressure switch, level switch, flow switch, Temperature switch.

Analytical Instruments like Conductivity Analyser, pH analyser, Oxygen Analyser, Silica Analyser, Hydrogen Analyser.

Calibration of Pressure safety valve testing and maintenance.

Maintenance and repair of process plant instruments, execution of preventive, predictive corrective

Maintenance at site

Maintain 5’s in our documentation and spare.

Responsible for the ISO in assigned area.

Overview of DCS Tata Honeywell TDC 3000.

4. March’14 –February’15 Tata Chemicals Limited Babrala

Working as Diploma Apprentice Trainee -Instrumentation at 1277500 MTPA Fertilizer

Exposure of overhauling and repairing of all field instruments like, transmitter, SOV, switches & control valves, RTD, Thermocouple.

Exposure on S.S tubing, fitting & ferruling, Pneumatic systems, Cable work, termination and cable gladding.

Troubleshooting the technical faults and coordinating in regular preventive and corrective maintenance for reducing machinery downtime to minimum.

Skilled to read Engineering Drawings, Loop Diagrams, P&ID Drawings, Logic Diagram & Hook up drawings.

Exposure On HART Ccommunicator, Rosemount 275, Mariam 4140X and Honeywell

Identify safety practices related to potentially hazardous tools and materials.

A. Identify basic hand and power tool safety practices.

B. Identify the hazards associated with various process fluids and solvents.

Learn about the Working Process of Ammonia Plant, Urea Plant, and Offsite Utilities Plant, to make the Maintenance better as expectation and safe.

Learn about Permit to work systems (PWS), cold work permit, hot work permit.

Having good knowledge of plant safety rules & regulations. Aware of permit to work Standard Maintenance Procedure, Job Safety Analysis as well and safety procedure required to carry out the job safely and smoothly.

Overview of DCS Tata Honeywell TDC 3000

Basic Concept of Distributed Control System and Programmable Logic controller.

Education

Year

Degree/Certificates

Institute/ School

%

2010-2013

Diploma in Instrumentation & Control Engineering

Government Polytechnic Rampur (U.P)

74.26

2009-2010

Class X (UP Board)

Swami Dayanand Saraswati Vidya Mandir Inter College Meerganj,Bareilly (U.P)

68.50

Training

1. One month training in “INSTRUMENT DEPARTMENT” at “M/S Indian Former Fertilizer cooperative limited (IFFCO), Aonla Bareilly (U.P).

2. 3 day’s Operation and Maintenance Training of ABB 800xA PLC at “M/S ABB Limited Peneeya, Bangalore.

Strengths

Adaptive for changes

Cooperative attitude

Quick learner

Motivate

Punctuality Towards Job

Personal details

DOB: - 10 September 1995

Languages Known: - Hindi, English

Address: - Room No-2320(GF), Tagore Kunj, Gail Gaon,

GAIL (India) Limited Township

Dibiyapur, Auraiya (U.P.) 206244

Passport No: - P3941552

Declaration

I hereby declare that the information stated above are correct and up to the best of my knowledge.

Place: Pata, Auraiya, Uttar Pradesh

Date: August’20 2019 (ANUJ BHARDWAJ)

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