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Engineer Quality

Location:
Vasant Nagar, Karnataka, India
Posted:
August 10, 2019

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Resume:

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BALAKRISHNA R. YERI

Mobile: 082******** ~ E-Mail:ac91pc@r.postjobfree.com / ac91pc@r.postjobfree.com Current Address: #833, 2nd Floor,

15th Main, 3rd Block, Rajaji Nagar, Bangalore – 560010, Karnataka Dated: 10-07-2019

To,

The HR Manager,

Dear Sir/Madam,

It was with great interest that I read your recent posting in the………for the position of…… Review of my credentials will confirm that I am capable of serving as a catalyst for achieving revenue objectives and organic growth through effective contributions.

I am presently associated with ABB India Ltd., Bangalore as Manufacturing Quality Assurance Engineer - Low Voltage Systems Division.

I possess more than 19 years of rich experience in the field of Quality Assurance, Testing of various types of Motors and switchboards, Project Planning, Operations; Adept at carrying out various tests & inspection for various processes and checking the quality for rotating machines and switchboards (ABB Brand Motor Control Centers Power Control centers MNS MNS Is MNSR). In addition, I offer excellent organizational skills, which have proven to be a critical asset in driving operations during the current associations. These qualities, combined with my dedication and tireless work ethic, should enable me to make a positive impact at your organization. Enclosed is a copy of my resume for your review. I would welcome an opportunity to discuss your needs and objectives and the possibility of working together to meet them. Thank you for your time and consideration. Yours sincerely

BALAKRISHNA R. YERI

Enclosure: Resume

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Mobile:YERI Seeking 082******** assignments ~ in Quality Assurance E-BALAKRISHNA Mail: balakrishna./Production R. yeri@Operations gmail.com //Marketing/balakrishna2011.Order yeri@Handling gmail.com With an organization of high repute

EXECUTIVE SUMMARY

Ü Offering more than 19 years of rich experience in field of Quality Assurance, Testing, Project Planning, Operations, of various types of MCC, PCC, PMCC Panels & Motors, Generators

Ü Performing specific engineering work which is related to strong manufacturing quality assurance, continuous improvement to achieve

“Total Customer Satisfaction”.

Ü To control and assure throughout the whole manufacturing process good level of product quality starting from the quality inspection, in process quality and final inspection and testing of switchboards Ü Well versed with 7 quality tools, ISO Documentation regarding QA and Testing - Conduct QMS audit of manufacturing facilities as per defined plan following corporate processes, provide audit reports and follow-up findings to closure. Ü Logical Thinking, Proficient in using all types of mechanical and electrical instruments like Secondary Injection Test Kit, Voltmeter, Ammeter, H V Tester, Surge Comparison Tester, OHM meter, Frequency Meter, Megger, etc. Ü Investigate customer complaints related to manufacturing defects providing Corrective Action Reports (CAR) for both internal improvements and customer satisfaction through CCRP tool. Ü Possess in-depth knowledge of operation of Cement, Steel, pulp and paper & Thermal Power Plants. Ü An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making, problem solving & organizational abilities.

Ü A team player/leader works well with diverse groups of people in multiple locations at the global level. AREAS OF EXPERTISE

§ Production Operations /Project Planning Inspection Testing & Calibration Resource/Team Management

§ Quality Assurance Targets Training & Development Client Servicing

§ New Product/Vendor Development Report Preparation CAREER CONTOUR

Since Mar’08 ABB India Ltd., Bangalore as Manufacturing Quality Assurance Engineer ABB headquartered in Zurich, Switzerland, operating mainly in the Power and Automation Technology Areas. ABB is a pioneering technology leader with a comprehensive offering for digital industries. With a history of innovation spanning more than 130 years, ABB is today a leader in digital industries with four customer-focused, globally leading businesses: Electrification, Industrial Automation, Motion, and Robotics & Discrete Automation, supported by its common ABB Ability™ digital platform. ABB operates in more than 100 countries with about 147,000 employees. Chief Tasks:

Ü To control and assure throughout the whole manufacturing process good level of product quality starting from the incoming/in process quality and final inspection.

Ü Monitor manufacturing yield (FPY) on an ongoing basis to ensure objective target achievement and drive improvements when necessary. Ü Initiate improvement opportunities based on issues observed in manufacturing (low yield, major defects, potential safety issues etc.) Ü Facilitate improvement opportunities, Verify effectiveness of CA/PA. Ü Investigate customer complaints related to manufacturing defects providing Corrective Action Reports for both internal improvements and customer satisfaction through CCRP tool

Ü Applies knowledge of total quality concepts to define and implement activities in assigned areas such as designing and installing quality assurance process, sampling systems, procedures and Statistical Problem-Solving Techniques (4Q), Knowledge of ISO 9001 Standards, Lean Manufacturing.

Ü Reports and provides feedback on quality performance. Ü Performs root cause and corrective action on specific issues. Applies Six Sigma and other problem-solving techniques to foster continual improvement.

Ü Exercises judgment within generally defined practices and policies in selecting methods, techniques and evaluation criterion for obtaining results.

Ü Works with manufacturing plants, engineers, designers and technicians to effectively develop solutions to resolve problems. Interacts with other functions and locations to improve manufacturing quality during all stages of programs. Ü Handling of all type of customer inspection as well as in process & final inspections called FAT. Ü Preparing of all types of quality documents.

Ü Visit any customer’s site for observation of customer complaints. Ü Handling in process & Final Inspection of panels on different stages of manufacturing. Ü performing all routine tests on MCC PCC PMCC & type tests of the same. Page 3 of 6

ABB India Ltd., Bangalore As Quality /Testing Engineer - Low Voltage Systems Division Ü Spearheading the Inspection & testing of withdraw able type Low voltage switchboards like Motor Control Centres MCC MNS iS and Power Control Centres PCC MNS. Inspection and testing of the Conventional PCC and MCC LDB PDB Switch boards for all the applications with different rating motors.

Ü Programming of ABB Products like UMC, MPR, Numerical RelaysMNS iS MCC based on the customer application requirements for various parameters using ABB Software tools like, PCM 600-Numerical Relays, M Navigate-MNS iS MCC Asset Vision Basic-UMC, Automation Builder-ABB PLC SUE 300 Operating tool-FBT MCU SETUP-MPR. Ü Proficient in testing using various communication protocols like Modbus, Profibus, ethernet. Ü Following up & coordinating with the technician’s engineers for the Inspection & testing and support needed for the same at various projects.

Ü Establishing quality plans and procedures for switchboards, monitoring the production processes at different stages for adherence to specified procedures.

Ü Interacting within internal ABB value chain like Engineering Project Management, supply chain, Production and other business units for major issues

Ü Preparing software programs (M Navigate project files) using an engineering software tool ME as per the end user requirement. Ü Providing feedback to the R&D Team at ABB Germany regarding component failures, design, and customer related issues and software up gradation, etc.

Ü Following up for the short supply, defective parts with our Counterpart ABB Germany, Czech Republic, ABB China and other local suppliers. Ü Attending a conference and giving feedbacks, Inspection & test reports, problem analysis report to the R & D Team and BU support team during a meeting.

Ü Providing quotation and spare parts follow up with customer and our supplier to generate the revenue to our business unit. Ü Overseeing short supply and defective material follow up with ABB and ABB vendors. Ü Designing problems feedback for as built and sharing the lesson learnt for the continual Improvement. Additional Responsibilities:

Ü Working with the CCRP tool for the customer complaints analysis. Ü Representing the ABB at Various Exhibitions like NTPC Delhi, Minerals and Metals held at BMIC, Bangalore. Ü Undergoing the ISO 9001:2008 ISO 9001:2015 Training Programme and secured Internal Auditor Certificate. Ü Involving in the ISO Certification Audit activities. Projects Handled:

Title : Grasim India

Client : Aditya Birla Group

Environment : Cement Industry

Role : Testing & Commissioning Engineer

Synopsis : Aditya Birla Group established the new cement Plants in 6 locations with the integrated Intelligent MCC i.e. Low Voltage MCC System, the MNS iS Commissioning of the MCC for the entire Cement mill with raw mill crusher kiln applications for different rating motors. MNS iS is one integrated MCC System Configurable for all possible customer specifications. It can be provided based on conventional up to sophisticated intelligent Motor Control System Requirements. MNS iS MCC Consists of Major parts like M Link- a gateway Module M Start – the motor Isolator a starter module M Control – Microprocessor module M View- a local HMI System Interface, an Intelligent Shunt which eliminates CT’S and PT’S. MNS iS MCC Solution delivers all the functions for control Protection and monitoring of the motors and motor starters using software and hardware modules for the specific tasks. Right Information is provided to the right people at right time. MNS iS makes modifications / enhancement of control and protection functions possible at any time and at any project stage during the complete project life cycle. It provides the much needed flexibility for engineer’s system integrators end users. MNS iS enables flexible usage of spare parts as a result of the system standardization. MNS iS supports condition based information and asset monitoring. Highlights:

Ü Demonstrated excellence in troubleshooting and problem solving of MNS iS intelligent motor control canters using M Navigate software tool for Cement Mill Applications

Ü Significantly reduced the response time for the customer complaints with the help of CCRP software tool Ü Key Project Handled- Grasim India (Cement Plants )- A project executed with successful commissioning of Intelligent MNS iS MCC first time in India

Ü Devised a software programs (M Navigate project files), using an engineering software tool ME as per the end user requirement for Cement Mill Applications.

Jun’07-Mar’08 Suzlon Infrastructure Services Ltd., Bangalore as Senior Engineer Projects – Electrical The company engaged in the business of providing services as well as Establishments of wind electric power plants Substations & OH Lines on turnkey basis.

Chief Tasks:

Ü Steering initiatives for the selection of potential sites for establishing wind power plants. Ü Providing infrastructure facilities like erection, testing & commissioning of power evacuation line, etc. Ü Designing inter wind farm evacuation scheme for wind power project. Ü Preparing electrical drawings as per the IE 56 & as per the guidelines of KPTCL, CEIG, Karnataka for the Page 4 of 6

- Installation of 33 KV OH Lines, 33 KV/690V unit HT transformer yard, 33 KV Metering & protection VCB Yard, etc. for the commissioning of 1.25MW, 1.5MW wind power project with OH lines, metering points & transformer yards.

- Related to both 33 KV internal & external lines. Ü Coordinating with sites, contractors, Government agencies for erection / testing & commissioning of 33KV Wind Mill Projects. Ü Handling execution of inter wind farm evacuation scheme for wind power project at Mundargi Taluk, Gadag district Karnataka with 33KV single circuit / double circuit OH Line, metering points, transformer yards. Ü Executing 33 KV with one number of power transformer 1500KVA/1700KVA, VCB Yard with necessary protection arrangements, 33 KV single / double circuit Lines with coyote conductor to inter-connect wind power plants with evacuation substation, interconnection of individual customer wind parks to the main 33 KV evacuation line & interconnection of wind parks of the same customer to the metering and protection yard at the hill top, etc.

Ü Obtaining necessary clearance from government, semi-government & public sectors for the successful commissioning of wind power plants.

Accomplishments:

Ü Successful Commissioning of the Wind Mills within the stipulated period to ensure the power generation to the end clients Ü Successful Handing over of the Wind mills to the O & M Department immediately after completion of the project to ensure the power generation.

Jul’06-May’07 Elins Switch Boards Pvt. Ltd., Bangalore as Engineer - Quality Assurance The company is in the business of assembly & manufacture of L.T. Control Panels and switchboards. Nov’04-Jul’06 Trident Power craft Pvt. Ltd., Bangalore as Technical Officer - Quality Assurance The company is in the business of manufactures high quality Electrical Rotating Machines for various industrial purposes Chief Tasks:

Ü Overseeing the entire quality related aspects of the product including incoming raw materials / components. Ü Maintaining records and reports of inspection, evaluating the results of such findings and analysis Ü Preparing inspection report formats and other related documents in line with the quality systems. Ü Maintaining database of supplier base, drawings specification sheet, etc. Practice of Documentation Systems as per ISO Norms. Periodic Verification Evaluation of all Raw Materials / Component Grades through an external agency. Periodic Calibration of all Instruments, Test & Measuring Equipments.

Ü Managing a gamut of tasks entailing:

- Testing of Alternators.

- Evaluation of machine performance.

- Coordinating for third party or customer verification for product evaluation, etc.

- Agency approvals in association with design & development.

- Collecting field reports on machine performance, customer complaints, actual service problems in the field information on specific component failures or application related problems, etc. and communicating the same to design and production.

Ü Analyzing these field complaints jointly to improve the designs, manufacturing practices and ensuring quality of the input raw material / component.

Ü Maintaining a healthy relationship with the supplier, service dealer network and end user of the product. Ü Involving actively in all product improvement activities, value engineering exercises to uphold the interest of the company without compromising on the policy of total customer satisfaction. Ü Handling:

- Inspection and testing of alternators ranging from 10- 200 KVA.

- In process inspection of main stator, main rotor, exciter stator, exciter rotor, finished product inspection, third party inspection.

- Inspection of incoming materials like copper, capacitors diodes, bridge rectifier and AVR. Aug’00-Nov’04 Integrated Electric Co. Pvt. Ltd., Bangalore as Technical Assistance The company is a multi product enterprise manufactures high quality Electrical Rotating Machines and Drives for various industrial purposes Chief Tasks:

Ü Inspecting & testing DC motors and alternators; ensuring quality control and assurance for all the products manufactured in house and out sourced.

Ü Generating daily inspection reports and updating the same at all the stages of inspection. Ü Assuring calibration and maintenance of all measuring equipment. Ü Preparing quality plan, inspection plan, quality system procedures and work instructions. Ü Analyzing the causes for daily non-conformance in all stages and suggesting suitable corrective actions. Ü Reducing the inspection by introducing various functional gauges, templates etc PREVIOUS ASSIGNMENT

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Oct’99-Sep’00 Kirloskar Electric Co. Ltd., Hubli as Trainee Engineer - Quality Assurance Department ISO CERTIFICATION AUDIT

Ü Undergone the ISO 9001:2008 Training Programme and secured the Certificate for Internal Quality Auditor. Ü Undergone OPEX & 4Q 5S Training

Ü Maintaining the ISO documents like Calibration Records, Control Charts. Ü Involving in ISO Certification Audit activities. Ü Maintaining of all inspection records, updating and filing; calibration status for all instruments both mechanical and electrical. SCHOLASTICS

Ü Diploma in Electrical and Electronics Engineering from K. H. Kabbur Institute of Engineering Dharwad, Karnataka Technical Education Board, Bangalore in 1999.

IT SKILLS

Ü Languages : C Language

Ü Application Packages : MS Office

Ü Operating system : Windows (2000 / XP)

PERSONAL DOSSIER

Date of Birth : 9th November 1977

Father’s Name : Raghavendra Yeri

Nationality : Indian

Gender : Male

Marital Status : Married

Languages Known : English, Kannada and Hindi

Current Address : # 833, 2nd Floor,15th Main, 3rd Block, Rajaji Nagar, Bangalore – 560010, Karnataka Location Preference : Bangalore



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