SANTOSH DATTARAM DANGARE

E-mail:ac8yyh@r.postjobfree.com

Mobile: 869-***-****

Aiming for senior to top level position to Plant Operations, Preferably in Production & process industry. Open to similar positions in other industries as well. Location Preference: Mumbai & Mumbai suburbs.

Career Digest:

Over 20 years’ experience in (Oils, lubes, coal, chemicals) Quality, Production & R & D units in different organizations.

Rich experience in quality control, Production of Derivatives of Vegetable oils &Oleo chemicals such as Polyol Esters, Methyl & Ethyl Esters of Fatty Acids, Dimer acid Esters starting with vegetable oils and oleo chemicals.

An effective communication, co-ordination & analytical skill in Quality & Production & Optimization.

Rich experience in handling chemical reaction like Esterification, Hydrogenation, Acylation & blending of oils, lubes & Analysis of Industrial oils like thermic fluids, furnace oil, LDO, Bunkers oil, HSD, Transformer oil, Base oils, Extreme pressure engine oils & All types of greases.

Strong experience in instrumental analysis like GC, HPLC, Double beam spectrophotometer, flash point apparatus ( Pensky, Cleveland, Abel ), Oxidation Stability bath, Viscometer,Redwood viscometer, Pour Point Apparatus, Karl Fisher, High Pressure Autoclave, BDV Instrument, Flash 2000 ( CHNSO Analyzer ),Bomb Calorimeter.Ultimate & Proximate Analysis of different types of coal as per IS.

Proficient in operating systems like MS Word; Excel; Power Point and Outlook.

Employment History:

Presently working with ITA Labs private ltd, Fort, Mumbai Since May 2015 to till date as a Senior Chemist (HOD) In Industrial Oil & Coal Department.

Working as HOD in Industrial Oil and coal department. Petroleum oils, lube oils, Thermic fluid, Turbine oils,transformer oils, Base oils, Fatty acidis & Edible olis. Also working on coal like proximate& ultimate analysis by CHNSO analyser Flash 2000.

Role & Responsibility

1} Preparation & responsible for methods.

2} Perform sample processing as documented by IS, ASTM, IP methods.

3} Maintain all raw data sheets, log books etc as per Departmental SOP's.

4} Involved in IS & ASTM methods& study sample analysis.

5} Review of analytical report.

6} Calibration & performance checks of testing equipment's.

7} Instruments related trouble shooting & maintenance

8} Ensure that instrument equipment used for sample processing are calibrated.

Worked with M/S Chemtrols Industries Ltd,Since July 2008 to July 2014{DSIR Approved Laboratory}as R & D Officer/QC Officer

Reporting to Technical Manager

Worked on specialty based fluids like NPG Di-isostearate, TMP tri-oleate, PE Tetraisostearate, PE tetraoleate.

Polyol Esters like NPG dioleate, TMP trioleate,PETetraoleate, Octyloleate, OctylOctiate, NPG dioctiate, TMP tri octiate, PE tetraoctiate

Also worked on synthetic lubes like 2T, 4T, Hydraulic oil, transformer oil, gear oil, Thermic fluid, synthetic cutting oil.

Chief Deliverables:

To take batches of esterification of polyols& partial hydrogenation of Fatty Acids in pilot plant & optimize them &Distillation of soya Acid oil in the Plant

* To do through literature survey of the product to be synthesized in the R&D Laboratory.

* To do complete analysis of raw materials & synthesized products of the desired specifications.

* To establish the product at the laboratory level of the desired specifications.

* Conduct pilot plant studies for the same product in order to establish its reproducibility.

* To maintain stock of the chemicals, raw materials etc. required for R&D activities.

* Analysis of base oils & oleo chemicals as per ISI methods

* Review of batch records & release of finished products.

* Implementation of GMP practices in the facility.

* Carry out in process checks.

* Analysis of fatty acids by using gas chromatography.

* Conversion of Linoleic Acid to Oleic Acid by Partial hydrogenation

* Formulation Development of Base Oil and Additives received from domestic as well as overseas suppliers for product development.

* Coordination with Quality Control department for testing of raw materials and after testing. Coordinating with Production department for Pilot plant batches.

* Since April 2005 to June 2008 with M/S Turbhe chemicals pvt ltd, as QC Officer. (ISO 9001)

* Reporting to senior / director

Chief Deliverables:

* Analysis of raw materials, lube oils & greases as per standard methods like IP, ASTM, and IS.

* Monitoring production of lubes & greases.

* testing of raw material by volumetric titrations, Ph meter, melting point, drop point, viscosity bath, flash point apparatus.

* Quality process audit

* Since June 2002 to March 2005 with M/S HiconSpecialitiesPvt Ltd, as QC chemist.

.

Reporting to manager

Chief Deliverables:

* To carry out analysis of raw materials like nitro compounds, alcohols, phenols, esters, Amines by using Gas Chromatograph

* Analysis of Amino values By Potentiometric Titrations.

* Moisture By KF

* to carry out Esterification & Acetylation In plant

* Hydrogenation of phenols (OTBP PTBP), Amines, &Niitro compounds by using Amar Autoclave.

* Have done major reactions like Esterification, Hydrogenation, and Acetylation Using catalyst like Raney Nickel, PTSA, and Palladium. MSA etc in pilot plant

* Analysis of hydrogenated material by using GC.

Joined to M/S Premier Chemicals, Andherisince September 1995 to May 2002 as QC Chemist.

* Reporting to QC Manager

Chief Deliverables:

* Analysis of Edible/Non Edible Oils, Soap noodles, Toilet Soaps & Oleo chemicals like Stearic Acid, Palmitic Acid, Palm Kernel Fatty Acid, Palm Fatty Acid as per Standard Methods of ISI.

* To Maintain Stock Record Daily/Monthly.

* To Maintain Daily Batch Manufacturing Record.

* To Analyze Raw Materials as per ISI Standard Method (Free Alkalinity, Total Fatty Matter)

* In Process Checking of Finished Soap like Grit, Weight, Moisture, Finishing, and Packing etc

* Have worked on DCO, Cutting Oils & Blending of oils.

Educational Credentials:

* B.Sc. (Chemistry) from V. K. Krishna Menon College, Bhandup (E), through Mumbai University in the year 1995 with second class.

* HSC from RayatShikshanSanstha,Shirgaon in the year 1992 with Higher Second Class through Kolhapur University.

* SSC from NES Pophali, in the year 1990 with First Class through Mumbai Board.

SKILLS SETS:

SAP Skills: Production Planning Module {Master Data, MRP Configuration, BOM, Routing

Demand management, Planning Strategies, Production execution}

Operating Systems : Windows 2000 Professional Server

SAP Version : SAP 6.0C

SAP EXPOSURE:

* Application and Configuration of various Planning Strategies like Make To Stock, Make To Order, and Reorder Based Planning.

* Application of various interplant Planning Tools like Interplant Stock Transfers, Manufacturing in Alternate Plants, Quota Arrangements etc.

* Sales and Operations Planning (Aggregation and Desegregation Process, Forecasting, Demand Transfer, Capacity Evaluation and Scheduling in SOP)

* Demand Management and MRP (How the Demand Flows-Sales Orders, Planned Independent Requirements Planned Orders, Production Orders / Purchase Requisitions / Schedule Lines, Period Settings)

* Long Term Planning and Product Costing.

* Repetitive Manufacturing

* Interface with ABAP4: Creating Queries and Technical Support (giving Program Specifications) for ABAP 4 developments.

* Interface with SD: Creation of Sales Order, Delivery, Picking, and Post Goods Issue To Delivery, Availability Check.

* Interface with MM: Application of various types of purchasing documents like Purchase Order, Scheduling Agreements, Application of Quota Arrangements Inventory Management, Analysis and Application of Various Movement Types.

* Interface with FICO: Product Costing. Overhead Variances Reports.

* Interface with Central Functions and Plant Maintenance: Application of Characteristics, Class, Serial Numbers, Equipment and their Interlinks.

Personal Details:

Date of Birth : 6th Jan 1975

Nationality: Indian

Contact Address: 20, GanpatiNiwas, Ganesh Nagar, Khirade Compound, Bhandup (W) 78.

Languages Details: English, Marathi, Hindi.

Marital Status: Married.

Dependent details: Son, Daughter, Wife, Mother.

Thanks!

Yours Truly

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