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Engineer Manufacturing

March 31, 2019

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Vijay Choudhry Phone: 903-***-****

Quality Manufacturing Supply Chain Management Skype/Email: Address: Sparks, NV - 89436 Summary of Qualification

3 years of experience specializing in lean manufacturing, wire bonding, automation and injection moulding. Want to develop a career in supply chain and manufacturing working with the smart manufacturing technologies & quality tools to analyse root cause, reduce costs, cycle times by reducing wastes and achieve optimum utilization of resources. Technical Skills

Statistical Process Control (SPC), Minitab AutoCAD, Solid works, SAP, ERP

Geometric Dimensioning and Tolerance (GD&T) PLC, SQL, MS Office Excel, ISO standards.

Lean Quality Control Tools (FMEA, Pareto Charts, Fishbone Diagrams, Six Sigma 5S, 8D, APQP)

PDCA, CAPA Root Cause Analysis (RCA),

JIT, Kaizen, Value Stream Mapping, TQM.


Master’s Industrial Technology Texas A&M University - Commerce 2017 Bachelor’s Mechanical Engineering JNTU Hyderabad, India. 2014 Diploma Automobile Engineering Government Polytechnic, India. 2011 Professional Experience

Production Quality Associate 06/2018 – To Present

Tesla Inc., Nevada.

Worked on special projects investigating root cause used FMEA, GD&T calculations, analysing potential improvements, and developing manufacturing process resulting in an average of $1 million savings.

Lead production line and implementation of lean manufacturing concepts including training employees, facilitating kaizen events, and auditing areas to ensure safety, quality and sustainability of improvements.

Modify line layouts including material flow, JIT, waste reduction utilizing Lean Manufacturing practices for effective utilization production floor space and looked after all production routings to improve efficiency.

Performing PAPP documentation, DMAIC, quality system audits, inspection, and data management in MOS, SQL used data to monitor, analyse by creating reports like pivot tables, Pareto charts, VLOOKUPs in Excel.

Troubleshooting automation conveyance and calibration of equipment’s using SMED principles and worked with cross functional organization & on shop floor activities to minimize downtime & maximize productivity.

Assisted the maintenance in implementing preventative maintenance tasks for the upkeep of equipment.

Reviewing KPI’s, defects per unit & evaluation of measurement systems to ensure specifications are achieved.

Assisted production in manufacturing, quality plans and process related issues & driving corrective actions.

Worked on nonconformance materials disposition (NCM), containment issues & reworked to reduce scrap. Industrial Engineer Intern 10/2017- 06/2018

Integra Technologies LLC., Delaware.

Analyzed and forecasted manpower requirements, crew loads based on customer, wait time, specimen travel time and ways of improving tracking & problem solving with implementing Six Sigma and Kaizen Programs.

Worked on continuous improvement projects to eliminate non-value added motions, activities and processes

Performed timely Audits & maintained required quantity of materials in the loop for smooth production flow.

Tracked product delivery, quality and safety change along with verifying supporting documentation.

Assisted in modifying layouts to achieve better process flow improvements and space saving practices.

Calculate and verify labor standards & management for new products using time-motion studies Associate Planning Engineer 06/2014 – 07/2015

SN Industries, India.

Executed daily production and manufacturing operations engineering activities, worked with teams to improve productivity by 20% on average while achieving reduced TAKT times & annual labor cost of $200K USD.

Planning organizing, calculating, evaluating designs and updating estimates at each stage of WBS ensuring that the product meets the requirements as per client specifications and listing resources required.

Performed time studies in order to establish flow optimization by value added and non-value added activities.

Established ergonomically standardized work procedures across process to reduce fatigue and injury. Industrial Maintenance Tech Intern 10/2010 – 05/2011 AP State Government Transportation Department, India.

Worked on technical repair and maintenance of 4 wheeler and public transportation vehicles.

Performed tasks that encompass with line balancing, 5 why’s and Kanban system to reduce workloads.

Performed failure analysis investigations for incidents involving any/all vehicles replaced or damaged parts.

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