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Suitable Opening in Instrumentation-22 yrs Cement Experience

Mechelen, Antwerp, Belgium
March 16, 2019

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H.No. **-*-**/*

Palivelpula, Hanamkonda,

Warangal Urban (Dist)

TELANGANA-506015 .India


The Head- HR

Dear Sir

Sub: - Suitable Opening in Instrumentation –22Yrs Experience in Cement Industry

Having come to know that there are some vacancies in your organization, Self-interested to work in your esteemed organization. In this juncture I would like to introduce myself as a candidature. Working with M/s. DANGOTE INDUSTRIES CEMENT Group for their Green Field projects sites at SENEGAL and REPUBLIC OF CONGO, Now In O & M at Dangote Cement Congo S.A. Worked with M/s. KUWAIT CEMENT COMPANY for their FLS Kiln Line -I and Line-II project at KUWAIT, Worked with M/s Kesoram Cement Company (B K Birla Group of Companies) for their Kiln Line-I &Line-II at Ramagundam, TELANGANA . having Twenty Two years of exposure in Instrumentation Installations,Testing,Commissioning and maintenance, Hands on exposure in FLSmidth QCX V8.4,Robo IR2600,ARL 9900 X-Ray,8 RCC MEC-III RotoPacker,Autopac II 3000 equipment’s

A brief resume herewith enclosed for your kind consideration and necessary action. I shall be thankful to you if you give me an opportunity to serve in your esteemed organization.

Thanking you and awaiting for your reply.

Place: - Hanamkonda yours faithfully,

Date: - 06.03.2019



In quest of a Senior Managerial level in the domain of Erection, Commissioning, Installation, Production, Quality with a growth oriented organization.

Academic Qualifications :-

Diploma in Electronics and Communication Engineering – 1995


An astute professional with 22 years of extensive experience in the domain of Erection, Commissioning, Maintenance, Project and Man Management with reputed organization.

Presently Working with M/s DANGOTE CEMENT LIMITED, Congo and Senegal Plants, for their green field project as Senior Engineer–Instrumentation, from August’2012 to till date, to coordinate the green field cement plant having capacity of 3000TPD, total project Instrumentation systems and maintenance.(working as Second to the HOD)

Worked with KUWAIT CEMENT COMPANY,KUWAIT for their Green Field Project as a Senior Foreman-Instrumentation,from October 2000 to May 2012.commissioned by F.L.Smidth Denmark. Plant having capacity of 5500 tpd. And worked for a 2.5 MTPA capacity with new kiln project line -2, worked closely with the senior management team of organization to implement the operational and maintenance plans.

Worked with M/s Kesoram Cement Company (B K Birla Group of Companies) Ramagundam, karimnagar, TELANGANA, a Junior Engineer –Instrumentation from August 1996 to September 2000,involved in Erection, Commissioning,Operation and Maintenance of ABB-DCS for kiln-I & II Units of 4000 TPD Plants

Core Competencies

Expertise in the FLSmidth QCX V8.4, Robo IR2600 and AUTO LAB Equipments Operation and Maintenance.

Expertise in 8 RCC MEC-III 2400 tph Haver Boecker Roto Packer Machines and Beumer Autopac II 3000 Machines.

Expertise in Analytical Devices maintenance of XRF ARL 9900 & Cross Belt Analyser CB Omni Thermo Scientific equipment.

Basic Knowledge of Programming in Siemens PCS7 and Win CC Scada,MIS Report Generation.

Plan, organize, coordinate and execution of Instrumentation maintenance activities to maximize availability of equipment’s to achieve targeted production. Ensure proper operation of all Instrumentation installations for optimum performance to improve the plant availability.

Performing the execution of effective plans and preventive maintenance schedules of various machineries and instruments to increase machine up time reliability, less breakdowns, etc.

Planning and execution of modifications to equipment’s for improvement of efficiency in consultation with OEM

Proactively identifying areas of obstruction/ breakdowns and taking steps to rectify the equipment’s through application of trouble shooting tools.

Maintaining & ensuring quality standards for related documents. Preparing machine checkpoint for predictive & preventive maintenance.

Spare Part and Inventory Management and Planning for smooth Plant operation. Maintenance and Manpower planning for Breakdown and planned maintenance.

Acquired hands on experience in maintenance, installation and commissioning various equipment’s.

An effective communicator with Strong Interpersonal, Analytical, Relationship building Skills & Excellent task Master.

Ensuring after successful commissioning of trails, necessary documents for maintenance, audit compliances with standards.

Career Contour

Presently Working with M/s Dangote Cement Limited, Congo, for their green field project as Senior Engineer–Instrumentation, from August’2012 to till date.

Key Deliverables and Achievements.-

Managing all assigned tasks related to erection, testing, commissioning and maintenance, etc.

To enable in the implementation of skill up gradation and people development for all the employees in the section so as to provide a continuing and competent workforce. Identify skill gap and training requirement of staff & workmen in the department

Coordinate with HR department to impart training both internal/external.

Calibrations of all the equipment’s as per Frequencies in SAP application notification.

Creating Safe working procedures for accident prevention and preservation of Health Importance.

On Deputation worked with M/s Benue cement plant at GBOKO NIGERIA for Six months to commission CVRM loesche LM 63.3 +3cs Cement Mill.

Hands On experience in ROTO and Auto Pac equiments,Cross belt Analyzer-ray Machine, Gas Analysers,ROBO and AUTO LAB Equipments,Loesche Mills,IKN cooler,Mettler Toledo weigh Bridge and Hopper weighing Instruments,Schenck Apron weigh feeders, Belt weigh feeders,SINAMICS S120 VFD`s. Basic Knowledge of Programming in Siemens PCS7 and Win CC Scada.

Training Programmes.-

Training on Robo Lab, Auto sampling,ABB IRB 2600 Robot and WorkPlace Core V8.9.

Training on Blend Expert system and QCX V8 by FLSmidth Pvt Ltd.

Training on 8 RCC MECIII Roto Packer by Haver & Boecker.

Training on Autopac II 3000 by BEUMER Group Gmbh.

Involved with commissioning personnel.-

Mr.Manikandan Paulchamy, FLSmidth Pvt Ltd, on QCX System and ROBO Teachings.

Mr.A.Parthasarathy, FLSmidth Pvt Ltd,on Blend Expert system.

Mr.Christian Lehmann, BEUMER Group Gmbh, on Auto Pac II 3000 Machine.

Mr.Tobias MANGEL,HAVER & BOECKER Gmbh,on 8 RCC MECIII & Packing plant system.

Worked with KUWAIT CEMENT COMPANY,KUWAIT for their Green Field Project as a Sr Foreman-Instrumentation,from October 2000 to May 2012.

Key Deliverables and Achievements.-

Involved in Erection, Commissioning, Testing and maintenance of

Schades Stacker, Bridge Reclaimer, Portal Reclaimer & Cantilever and

Petcoke Tripper car. Worked with Allen Bradley SL C 5/ 04.

Schenck DLD Solid Flow Feeders,Belt scale Feeders,Vibro Controls.

Field PLC Kiln Burner,Calciner Burner,Start Burner,Hydraluic Thrust device,RawMill

Lubrication,Cooler hydraulic lubrication,CF Silo extraction,Shock Blasters,

Allen Bradley SLC 50/4 programming & Interfacing withKlocker Moller Touch


Rotary Scale PFISTER make Rotor Scale Erection,commissioning,testing,Calibration and

Trouble shooting of the system.

Gas Analysers ULTRAMAT23 –Siemens, HARTMANN & BRAUN-ABB Analyser Modules,

Testing, Trouble Shooting and Calibrations.

Upgradation Involved in Upgradation of 5 nos Cement mills with Control Logix PLC L5563

And G.E Faunc ifix SCADA,AllenBradely. Installation, Testing of I/O modules,

Adapter for Control Net,Signal Test to PLC from Field Instruments, Calibration

of Temperature,Pressure,Level Transmitters.

Specialization Philips X-Ray-Cubix,FLS Airloq systems,Pfister ROTOR Weigh Scale.

Training Programmes.-

Technical Training in SIMOVERT Master Drives and SIMATIC S7 Controllers by SIEMENS

Expert Control System by FLS Automation A/S

Training on L.V.Equipments by F.L.Smidth A/S

QCX Hardware by F.L.Smidth A/S.

Traning on Gas Analyzing System by FLS Airloq.

Electrical and Instrumentation Maintenance Management by NCB INDIA.

Involved with commissioning personnel.-

Mr.Kjeld Quist Hansen, Erection Manager E & I- FLSmidth Denmark.

Mr.Tom B Therkildsen, Instrumentation Engineer- FLSmidth Denmark.

Mr. Per Rohrmanns, E & I Engineer- FLSmidth Denmark.

Mr.Stefan Hastenrath Commissioning Engr. PFAF AQS GMBH Germany.

Mr.Kim N. Christensen Commissioning Engineer FLS Airloq Denmark.

Mr.Uwe Hieke Commissioning Engineer PFISTER GMBH, Germany.

Worked with M/s Kesoram Cement Company (B K Birla Group of Companies) Ramagundam, TELANGANA, a Junior Engineer –Instrumentation from August 1996 to September 2000

Key Deliverables and Achievements.-

Erection and Commissioning of ABB-DCS for kiln-I & II UNIT of 4000 TPD capacity, MP 280/1controller ABB SWEDEN.

Erection and Commission of Jenson and Nicholson 10 TPH Loss in Weigh System,

Inticont Plus, Coal Weigh Feeder 10 TPH Microcont FCO421.

Erection and commission of ABB make VVV Frequency AC Drives

Maintenance of ABB distributed control system, DCM Micon (P-200 & S-323 )

Micro controllers, group rate controllers.

Implementation of ISO-9002 System, Maintaining Internal/External Instrument calibration records. Total Productive Maintenance (TPM) system implementation.

Member of computer aided maintenance management system and quality circle.

Maintain shift schecules independently as a Maintenance Team Member of the Plant.

Preventive maintenance for D.C.Thyristors drives,, Ultra sonic level sensors

Make :EndrasHauser, Hopper weighing systems, Solid flow feeders, Feed tables, Weigh feeders, E.S.P 'S,Temp Transmitters, Differential Pressure Transmitters (SMART), Gas Analysers, Sequential Timers, Dust collectors, Zero speed sensors, Microprocessor based digital indiccators and controllers, Hopper Level sensors and other process instruments.

Personal Details

Father’s Name : M.Ilaiah

Date of Birth : 22nd July 1976

Sex : Male

Marital Status : Married & Two children

Nationality : Indian

Passport No./Office : M 8524887

Date of Issue : 12-05-2015

Date Of Expiry : 11-05-2025

Languages : English, Hindi & Telugu

Address for : H.No. 32-3-14/2

Correspondence Palivelpula, Hanamkonda,

Warangal Urban (Dist) pincode:506015


Mobile : +919*********(R) Skype id : amokenapalli,

Whatsapp no: +242*********

E-mail :,

Time for Joining : Two Months

Salary and Perks : Negotiable



Permanent Address: 32-3-14/2,Palivelpula,Hanamkonda,Warangal Urban(dist) Telangana


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