CURRICULUM VITAE

SIVABALAMURUGAN S.

Contact: +91-948******* (INDIA); +971-**-*******(UAE)

Email: ac8s3k@r.postjobfree.com

SKYPE ID: ssivabm

LinkedIn ID: https://www.linkedin.com/in/sivabmalamurugan-shunmugavel-094b0427/

OBJECTIVE:

A challenging assignment as QA/QC Professional in Project Management Team/ Project Management Consultant /EPC Contractor in leading organisations.

PROFESSIONAL SYNOPSIS

A Professional with 14 years of experience in Quality Management system, Welding, Piping and Equipment errection, Electrical & Instrumentation activities, Mechanical Completion, Pre commissioning & Commissioning works.

Well versed with ADNOC, QCS, ASME, BSI, AWS, ISO codes

CAREER Outline

ADNOC Gas Processing, ASAB Field (ONSHORE – Brown Field) Plant#1, Abu Dhabi, UAE through Intertek: Sep ’18 – Till Date – Sr. QA/QC Engineer - ADNOC Projects (Gasco)

ADNOC SOUR GAS, Al Hosn Gas Projects, Shah Fields, Abu Dhabi, UAE through Intertek: Mar ’15 – Aug ’18 – Sr. QA/QC Inspector.

Qatar Petroleum Ras Laffan refinery, through AMEM Engineering WLL Doha, Qatar: Mar ‘10 – Dec ’14 – QA/QC Engineer.

Takreer & ENOC Refineries through Al Naboodah Construction Group LLC, Dubai, UAE, Apr ‘08 – Feb ’10 – Inspection Engineer

Neo Structo Construction Ltd., Surat, Gujarat, India: Jun ‘04 – Mar ’08-Trainee Engineer to QA/QC Engineer

CERTIFICATIONS

WELDING INSPECTOR CSWIP 3.1 (Certificate # 83716)

ADNOC Onshore H2S Awareness & Escape Level II Training

IRCA Certified ISO 9001, Lead Auditor.

ASNT Level II in – RT, UT, MPT & PT.

Manual Driving License – LMV – UAE/Qatar/India

WORK PORTFOLIO:-

Sep ’18 to till Date

ADNOC Gas Processing Project – ASAB Field Plant #1 – BROWN FIELD ( AMBER)

ADNOC Onshore ASAB – 1 Plant Control System Upgrade consists of IES 1, 2, & 3 central pipeline system full revamp, new Inconel piping and storage tanks installation, Valve replacements, new HVAC system for the control rooms with cabling works, Pumps testing and commissioning

Review of Project Quality Plan, Quality Procedures, Discipline ITPs and other quality related documents.

Review of Material approval requests and Material Test Certificates as per project specifications.

WPS, PQR, WQR review & approval and welder qualification.

Monitoring TPI activities, site inspections, Preparation of Daily reports & approval.

Inspection of site works for welding, testing and Installation works as specified in ITP.

Verify and close out the site observations, NCRs and Material Supplier’s NCRs.

Inspection of Incoming Project materials and issuing Release note for the same to the site.

Participate in MC Walk down, Identifying the punch points and witness to close-out the same.

FAT for the Pipes, valves, Pumps, Instruments for the Equipment/Piping.

Witness, review and approval of test packages for the pressure vessels, chilled water works, piping services pre-commissioning and commissioning works.

Review / Approve as-built drawings, Mechanical Completion, Commissioning and QA/QC Dossiers

Made In-house calibration procedures for major quantity of instruments measuring instruments by doing In-house calibration activities.

Attending Weekly meetings with COMPANY & EPC Contractor.

Preparation of Weekly & Monthly reports.

Mar ’15 to Aug ‘18

ADNOC Sour Gas, Shah Gas Project PKG 14 @ Quasahwira & PKG 15 @ LIWA, Abu Dhabi, UAE.

Responsibilities: -

• Ensuring the Project Deliverables needed for the quality management system are established, implemented and maintained to ensure focus, commitment & ability to deliver the quality standards established for the work.

• Review/Preparation of Project Quality Plans, Quality Control Procedures and Inspection

Test Plans.

• Review of Material Approval Requests (MAR) as per Project Requirements.

• Review of WPS, PQR and WQTR as per Project specification.

• Ensuring the Welding/NDT activities are carried out by Contractors in accordance with approved WPS/NDT Procedures, Method Statements, Project Specifications, Project Procedures and relevant Codes & Standards.

Ensuring all necessary inspections as identified in the approved Inspection and Test Plan (ITP) and are addressed properly to meet the project requirements.

Monitor, co-ordinate and reporting to QA/QC Manager & Project manager on the site progress and Inspections.

Review of calibration status of all test equipment being employed on the project.

• Identifying and Issuing of Non- Conformance reports for the completed activity which Contain defects that were not rectified while the work was still in progress.

• Submission of Root causes analysis, Corrective actions (CAR) and Preventive actions (PAR) to prevent a Non-conforming activity from recurring.

• Preparation of Quality Control Inspection Report/Matrix (QCIR) for all the activities on site to ensure that no activity is missed out as per ITP.

• Attending weekly progress meeting and raising concerns about Quality Issues.

• Review of Test Packs, Traceability Welding & NDT Register(TWN) and release for Hydro Test.

• Involved in Flushing and Reinstatement of Lines before precommissioning

• Involve in Mechanical Completion walk downs (MC- Civil & MEP) and Review of MC & QC Dossiers.

Punch list Coordination with EPC & Sub Contractors for close out.

• Involve in Testing, Pre-Commissioning & Commissioning of systems and review of Dossiers.

• Review and Approval of Close out reports and submission to client.

Ensuring all quality control documentation is compiled and completed for As-Built.

• Review of As Built Drawings and updating As Built register.

• Maintain a good working relationship with all personnel & Coordinate with the Site Construction team on all quality issues.

• Conduct weekly QA/QC meetings with Subcontractors QC personnel

• Preparation and submission of Weekly & Monthly QA/QC Reports.

Mar ’10 to Dec ‘14

Qatar Petroleum Ras laffan refinery

Pumping stations with full piping system Installations, welding, Equipment testing & commissioning.

Prepared all piping test packages and assigned limitation according to client

HVAC & Fire fighting pipe Installations, testing and commissioning

Prepared WPS, PQR, WQTR, ITP, Method of statements & Test packages

Inspect fit-up, welding works, Installation and testing works

Assisted Project engineer for the project piping schedule works

SS/CS piping – welding/Installations, Under Ground piping works – DIEL & GRP

Prepared all Mechanical completion dossiers, Pre-Com and Commissioning Inspections and dossiers

Installation of Storage silos & Fuel Tanks (for sub-Station) with piping system

Headed the Team for ASME “A” stamp renewal.

Apr ’08 to Feb ‘10:

TAKREER refinery, Abu Dhabi, UAE

Approved by ADNOC Authority to work as Sr. QA/QC Engineer for this project

Prepared WPS, PQR, WQTR, ITP & Test packages

Inspect fit-up, welding works, Installation and testing works

Assisted Project engineer for the project pipe scheduling, prepared test packages

Activities related to installation of Pumping Stations, Underpass Fire Fighting, Systems (Under Ground piping - CS with thermal and corrosion cladding, DIEL, HDPE & GRP)

Underground water line, testing and commissioning

Drainage pipe installations testing

Pumping station Equipment and piping installation works along with final testing & commissioning.

ENOC refinery, Jebel Ali, UAE.

Worked as a lead QA/QC for a team of 10 QC engineers

Installation of Mechanical systems – piping, HVAC Packaged Equipment, Hot water tank silos, exhaust fans

Under Ground piping, fire fighting piping including systems commissioning

Material incoming inspections & storage inspections.

Installation of HVAC equipment & final sound testing.

Neo Structo:

Sintering Plant, Essar Steels (Project involves of 11000MT fabrication & erection of steel structures & Equipment).

Complete Fabrication and Erection of Heavy Mechanical Steel Structures, Hoppers, and chimney. It consists of Construction of ESP buildings, Power supply equipment Installation and commissioning.

Prepared WPS, PQR, WQTR, ITP & Test packages

Inspect fit-up, welding works, Installation and testing works

Installation, alignment and commissioning of motors for the Conveyor systems.

Indian Petrochemicals Corporation Ltd Shutdown, IPCL / Reliance (Baroda, India).

Complete Revamp of 5 Heaters of Naphtha Unit. 3nos., of Removal & modification of Chimney (33M height).

Monitored welding, installation of equipment, piping & instruments and cladding works with Inconel Material

Positive Material Testing (PMI)

Preparation and approval of test packages and dossiers

COMPETENCIES OVERVIEW:

Review Project Scope and prepare ITPs, pWPS, WPS, PQP, WQTR, Test Packages & procedures as per the Job Specification/ Client / Code requirements.

Inspection and expediting activities for Shop and Field works with respect to approved ITPs.

Control and monitor all site and the shop activities.

Maintaining and updating the ISO & ASME Manual and implement the system.

Study Project contract & specification for developing/assisting Project/Site Quality Plan (PQP) to meet customer’s expectation/requirements comprehensively

Co-Ordinate for all the sub-contractor’s NDE Tests, Holiday tests, Deflection testing, Lux testing & sound testing.

Inspecting, monitoring tests/inspections made as per the Contract Plan and project specifications and attainment of quality requirement.

Ensuring that all materials and equipment incorporated into permanent construction are in compliance with the contract requirements and approved by the consultant, if any changes in arrived material (Mill Certificate Checking), Factory Test Reports from supplier will raise supplier’s Non Performance Report (SNPR).

Recommend Non Conformance Report (NCR) and discrepancies whenever the activities are deviated from the Contract Specification or normal construction industry practices.

Prepare daily reports of the actual site activities accomplished during the day.

Conduct meetings with fellow Project/Construction team by weekly & monthly basis to discuss and solve site matters along with QA/QC team.

Check & maintain all testing instruments calibrated up to date and make a log on History Card, Calibration Register, etc.

Arrange and Co-ordinate training programs for QA/QC Engineers, Inspectors, Supervisors/Forman & welders as per site requirements.

Assist Office Engineer/Document Controller in the documentation as per the Master list of company Documents for the project as per the ISO System.

EDUCATION DETAILS

4 Years of Bachelor’s Degree with FIRST CLASS in B.E. (Mechanical Engineering 2000-2004) from Dr. Sivanthi Adithanar College of Engineering, Tiruchendur, Tamil Nadu, India – Attestation done for UAE & Qatar.

COMPUTER KNOWLEDGE

oAuto CAD - 2D & 3D Modelling.

oOperating Tools – Windows 7/10

oOffice Reporting - MS Office (Word, Excel, PowerPoint and Project).

PERSONAL INFO

Date of Birth 23rd February 1983

Nationality Indian

Marital Status Married

Passport No J3499177

Passport Date of Expiry 19th Mar 2021

Driving License Indian/Qatar/UAE - Manual LMV Driving Licenses

Languages Known Tamil, English and Hindi

Permanent Address 7, Barathi Street, Sadaiyappapuram - 627601, Tamil Nadu.

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