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Manager/Engineer

Location:
Chennai, Tamil Nadu, India
Salary:
80000-100000
Posted:
March 09, 2019

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Resume:

Brief of the Qualification of

Kumar Mohan Prakash

CAREER SUMMARY:

A Diploma Engineer with strong acumen and dedicated 18+ years of career stint in Commercial vehicles, Heavy earth- moving Machineries, material handling and construction equipment. Accomplished rich knowledge in Management, maintenance and operation functions of maintenance shop floor & dealer ship, sourcing, supply and testing of various ranges of earth movers and construction equipment for various industries in India and Singapore.

Over the course of work experience, served in co-ordination with equipment manufacturers, Design Engineering Services Company and with few heavy vehicle and vehicle body manufacturers. My official visits includes, understanding the application needs, Identifying business opportunities, attending field failures, supplier evaluation, offering best solutions for major equipment rental companies, ports, container freight stations, construction and mining industries.

CORE COMPETENCIES:

Understand the requirements and translate it into cost-effective product/technical solutions.

Expertise in product development and liaise with the equipment manufacturer through effective feedback.

Ensure equipment optimization using analytical method diagnosis.

Effectively managing projects to meet scope, delivery and cost targets.

Co-ordinate with equipment design consultants for new product development.

Familiarization in equipment codes, standards, testing procedures, regulations and statutory requirements.

Good command on entire product development process and conducting field trials.

Familiarization of various specifications of equipment and machines of competitors to compare the performance and prepare reports of case study.

Liaise with R&D engineer for providing improvements in machine models according to the materials & load conditions for case study

Design, sourcing and supply of attachments required for material handlers and construction companies

PROFESSIONAL WORK EXPEIENCE:

AVANZ ASIA PTE LTD. (FORMERLY KNOWN AS ATC EQUIPMENTS PTE. LTD.)-SINGAPORE JUNE 2015 -Till date

Dealer for Mantall Aerial Equipment, JAC Material Handling Equipment, EP Material Handling Equipment and Max truck Material Handling equipment of Sweden.

Designation: Manager- Technical & Operations

Handling of sales & after sales service of Mantall brand of aerial equipment & JAC brand of material handling equipment. Also taking care of service & maintenance of various other brands of aerial equipment and material handling equipment in the rental fleet.(Grove, Genie, JLG, Mantall, Snorkel lift, Aichi, Dingli, JAC, Komatsu, Yale, Toyota, Nissan, Caterpillar, Dalian)

Lead a team of engineers & mechanics and oversee maintenance & repair of equipment, both in the workshop & at the project sites.

Establish service schedule on equipment for warranty compliance.

Monitor the preventive maintenance schedule on the equipment in rental fleet and the machines sold to clients to reduce the downtime and to increase the productivity.

Ensure the maintenance shop is properly maintained, functional & clean.

Review employee training to ensure skilled workforce by providing necessary training on the machine and the keep the team updated on the new technical improvements of the equipment by liaising with the manufacturer.

Supporting on the job projects including identifying all source of equipment, maintenance, repairs & spare parts.

Track the production & activity of the mechanic work force.

Evaluate the performance of the technical & operation work force.

Co-ordinate with marketing department for meeting clients, understanding their requirements, carryout site survey and supply equipment accordingly.

Closely work with sales team to generate good business.

Also interact with the client to get the annual maintenance contracts for the units beyond warranty period and also generate business for the concern in repairing services and signing of annual maintenance contracts of various brands of equipment that belongs to the clients.

Organize good will visit /service campaigns on sites and arrange technical team to visit the client sites to monitor the machine health and recommend the necessary preventive action before any issue occurs.

Check and authorize the pre-delivery, repair and service checklists of the equipment to ensure quality delivery of the machines for sales and job sites.

Attending onsite field trails to evaluate & monitor the product performance and provide feedback regularly to the manufacturer.

Develop & maintain files on all equipment for historical data of the repair jobs, PDI check lists and the Machines Annual maintenance report carried out on each machines.

Assist the field service team and the workshop team in solving technical issues on the equipment.

Providing training to the sales staffs on how to conduct the site survey using appropriate device, understanding the reach diagram and the features of the machines as per the specification and selection of right equipment as per the conducted site survey.

Organize the technical team to check and update running hours of the sold machines and rental machines by frequently checking onsite for carrying out periodic and preventive maintenance as per the manufacturer’s recommendation.

Attend field failures and recommend effective solutions.

Prepare feedback documentation and provide valuable solutions.

Identifying and approve the vendors for supplying parts.

Monitoring & updating of service team activities by ERP system and maintain a good customer relationship management to get the clients satisfied.

BARNSBURRY ENGINEERING SINGAPORE PTE.LTD. May 2008 to July 2015

Dealer of Snorkel lift aerial equipment & Equipment Sales, rental & service.

Designation: Mechanical Engineer- Maintenance

Taking part in the fleet maintenance to ensure the quality of the equipment (Boom lift, Scissor lift, forklifts, tele-handlers, skid steer loaders, excavators, air compressors, generators) through proper channel of quality control.

Expertise in trouble shooting and calibrating of electrical & hydraulic circuits of earthmoving machineries, construction equipment, material handling equipment and air compressors.

Conduct weekly training for the service engineers and the mechanics to develop their maintenance and trouble shooting skills on the equipment and to keep the work force updated on the new technical updates of the equipment manufacturers.

Preparing the maintenance and repair schedule for the equipment under repair in workhsop.

Evaluate & monitor the performance of the work force.

Conduct safety briefing to the workers and staffs to follow proper safety standards and the importance of PPE in the maintenance shop.

Prepare, check and approve the check lists for pre delivery and walk around inspection in the maintenance shop.

Ensure the update of job card for all repair job performed at work shop.

Responsible for finalization of equipment repair status after thorough inspection of the equipment.

Responsible for on time delivery of required equipment with quality assurance.

Manage the entire work force to ensure smooth operation of maintenance shop.

Assisting the mechanic team inside the shop floor or the field service in troubleshooting & rectifying major issues on the equipment.

Attending, recording field failure histories and recommend effective solutions to rectify.

Engage and associate with right suppliers for correct supply of materials and parts.

Prepare the damage claim report of the off hire equipment and hand over to operation department.

Assisting operation department sometimes in managing the onsite breakdowns when volume is high.

Updating the service records on the system using the ERP software system.

ROTOR AUTO ELECTRICAL PTE LTD-SINGAPORE May 2007 – May 2008

(WORKED FOR AVER ASIA SINGAPORE PTE LTD)

Designation: – Service Engineer.

Responsible for maintaining the forklift, earthmover and MEWP of various brands (Dalian, Volvo, Kobelco, JCB, Bobcat, Komatsu, Doosan, Nissan, Caterpillar, Genie, Grove, JLG, Sino Boom, Aichi ) section and handling the warranty claims of the parts for the Dalian brand of forklifts.

Planning the preventive maintenance schedule to comply with the warranty terms.

Conduct product research and provide feedback to the main product supplier.

To lead, plan and provide equipment prioritizing customer requirement.

Ensuring proper function of equipment through quality control and as per the in-house requirement of the company.

Organizing the mechanical team to carry out job as per the job cards assigned.

Also providing support to field service in attending to onsite service of boom lifts, scissor lifts, air compressors, generators and tower lights of various brands.

Check, authorize the issue of check list in the work shop & on site.

Provide proper analysis report on parts failures and feed back to the main supplier to develop the product quality.

Attend to field failures on equipment and provide feedback to the manufactures and prepare warranty claim for the failed parts.

Coordinate with professional engineer to check the machines at work shop and project site to issue the LP certificate.

Ensure proper maintenance of cleanliness and safety at work place.

Maintaining and updating of job sheets in system using ERP system.

BARNSBURRY INDUSTRIES PTE LTD-SINGAPORE May 2006 - May 2007

Designation: Workshop Supervisor -Maintenance

Responsible for maintaining and servicing of equipment at workshop.

Follow the instruction from workshop manager and execute.

Check and prepare checklists for the machines delivered from work shop.

Prepare a report of job to be carried out and source the required parts for the repair job.

Liaise with the professional engineer to provide LP certificate for the tested equipment.

Conduct general briefing of safety procedures to be followed in the workshop.

Lead a team of mechanics and service engineers in the maintenance of equipment like Boom lift, Scissor lift, Fork lifts, Skid steer loaders, air compressors & generators of various brands.

M/s AAY CEE EXCON-INDIA

AUTHORISED DEALER FOR PARTS & SERVICE FOR L&T KOMATSU INDIA LTD March2002- April 2006

Designation: Sales & Service Engineer and Service Coordinator.

Responsible to carry out service on site for L&T KOMATSU products like excavators, bull dozers, forklifts, motor graders, front end loaders, dumpers, rock breakers and mobile crushers and develop sales for parts.

Lead a team of service engineers and train them on the machines and keep them updated of the new technical developments by constantly referring with the product manufacturer.

Conduct field study of competitors’ machines and record the performance report, fuel consumption study, production and operation cost of the equipment.

Prepare parts quotation on confirming the parts order with the client.

Merchandise spare parts and educate clients regarding the usage and the advantages of genuine parts and enhance the longevity of their machines.

Prepare estimate quotation for the damage claims through insurance companies.

Co-ordinate with marketing department to develop the sales of the machines and in developing the machine and parts sales.

Analyze and prepare the warranty claims for the equipment under warranty.

Check and maintain the store inventory for easy stock movement.

Attending onsite field trails to evaluate product performance.

Prepare detailed report of the parts failure and feedback to the manufacturer’s R&D department to improve the quality of the product to eliminate the downtime.

Assisting the manufacturer to get engine, transmission and hydraulic oil samples to do the oil wear analysis and determining the conditions of the internal parts based on the report.

Educate the client’s maintenance engineers & mechanics about the periodic and the preventive maintenance to be done on the equipment to ensure the long life of the components.

Provide the onsite training for the operators to effectively maintain & operate the equipment to enhance the productivity.

Educate and emphasis the usage of genuine parts on the equipment according to manufacturer recommendation.

Ability to troubleshoot and rectify the electrical, hydraulic and engine systems with in a stipulated time frame.

Maintaining the relationship management between customer and the manufacturer using the SAP system.

Major Achievements:

Improvement of special tools for the easy access of equipment components and to diagnose.

Development of hydraulic system on drive pilot control valve that can suit on most of the excavators with a pilot control system.

Analyzing and eliminating the components to reduce the production cost of the machine.

Implementing new methods in fleet maintenance to increase productivity and reduce down time of machines in the rental fleet.

M/S GOODWILL HEAVY EQUIPMENTS- INDIA, CHENNAI. Sep 1995 – Feb 2002

(GROUP OF SOUTH INDIA CORPORATION AGENCIES LIMITED)

Designation: Operation & Maintenance supervisor

Responsible to carry out the maintenance & operation activities for both departments.

Responsible of maintaining ISO 9002 records related to equipment history and equipment utility records in the work shop & project sites.

Take care of repair & maintenance of earth moving equipment like bulldozers, excavators, front end loaders, skid steer loaders, dumpers, tipper trucks, trailers, cranes, hydraulic grabs (clam shell and OPG type) of various brands.

Ensure proper maintenance of workshop for work force safety.

Monitor and arrange workforce accordingly to the shift duties.

Ensure the machine standard to meet the job site requirements.

Organizing the mechanic team for repairing of equipment at workshop and attend to breakdowns on ships and shore.

Assist mechanic teams in troubleshooting and rectifying the major technical issues on equipment.

Maintaining proper relationship with the higher officials and the other divisions of the company.

Ensure proper operations of the job sites at various job sites of the company.

Monitor and evaluate the performance of the work force and encourage them.

Liaise with the engineers from the equipment manufacturer and provide them with feedback on their products.

Responsible for raising and follow up of warranty claims from the manufacturers.

Control the movement of spare parts from the store department, create inventory &maintain the stock.

EDUCATIONAL & ADDITIONAL QUALIFICATIONS:

D.A.E – Diploma in Automobile Engineering, State Board of Technical Education. India, Tamil Nadu, Chennai.

BCSS - Building Construction Safety Supervisor, A1 Safety Training Consultancy Pte. Ltd.-Singapore.

WAH Course for Supervisors, K2S Consultancy Pte. Ltd.-Singapore.

OSL Course(, GALMON Academy- Singapore.

OBL Course, GALMON Academy-Singapore.

Introductory Service training on aerial Lifts, Conducted by Terex Genie Industries, Redington- U.S.A in Singapore.

Maintenance & Service training on boom lifts and scissor lifts conducted by Mantall Heavy Industries, China in Singapore

COMPUTER SKILLS:

Operating Systems : Windows XP, Vista, Windows7, 8 & 10

Technical Drawing: Auto CAD.

Office Applications : Microsoft Power Point, Excel, Word, Outlook

AREAS OF INTERESTS:

Interested in developing light weight, heavy duty attachments for MHE.

Analyzing and trouble shooting of hydraulic and electrical schematics to rectify the challenging problems on the equipment.

Trying to develop new circuits on the equipment with electrohydraulic technology.

PERSONAL DETAILS:

Father Name : K.KUMAR

Marital Status : Married

Date of Birth : 04th December 1977

Residence Address : Plot number-77,

Thiruvalluvar Nagar,

Tondiarpet, Chennai -600081.

TamilNadu, India.

Block-306, #05-170,

Jurong East Street-32,

Singapore-600306.

Residential Status : India - Citizen

Singapore - Permanent Resident

Mobile : Singapore : +65-91655243

India (Chennai): +91-755**-*****

Driving Licence : Heavy vehicle driving licence valid in India.

Class - 3 vehicle driving licence valid in Singapore.

BDVL (Bus Driver Vocational Licence) Singapore.

Email : ac8qbz@r.postjobfree.com

DECLARATION:

I hereby declare that the above furnished information is true to the best of my knowledge.

Place: Singapore. K. Mohan Prakash

Date: 10 - MARCH - 2019 KUMAR MOHAN PRAKASH



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